Re: Design Calculations For Pneumatic Conveying
Dear Visanu,
How is the marerial fed into the pipe line.
Suction nozzle or rotary airlock or gravity mixing inlet?
Is there a rotary lock underneath the filter-receiver bin?
Material feeding influences the initial intake pressure drop.
A rotary lock underneath the receiving bin causes air leakage, which has to be compensated for by the vacuum pump.
Have a nice day
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Visanu,
How is the marerial fed into the pipe line.
Suction nozzle or rotary airlock or gravity mixing inlet?
Is there a rotary lock underneath the filter-receiver bin?
Material feeding influences the initial intake pressure drop.
A rotary lock underneath the receiving bin causes air leakage, which has to be compensated for by the vacuum pump.
Have a nice day
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Visanu,
I forgot to ask for the particle size of the CaCO3.
Sorry
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Visanu,
I forgot to ask for the particle size of the CaCO3.
Sorry
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Matias,
For receiving a copy of my article please send your request to my email address given below.
For help on solving this problem in conveying, I need complete data on your design and operating conditions.
Regards,
Amrit Agarwal
Consulting Engineer
Pneumatic Conveying Consulting
Email: polypcc@aol.com
Ph and Fax: 304 346 5125 ■
Re: Design Calculations For Pneumatic Conveying
Dear Matias,
For receiving a copy of my article please send your request to my email address given below.
For help on solving this problem in conveying, I need complete data on your design and operating conditions.
Regards,
Amrit Agarwal
Consulting Engineer
Pneumatic Conveying Consulting
Email: polypcc@aol.com
Ph and Fax: 304 346 5125 ■
Re: Design Calculations For Pneumatic Conveying
Hi, I am make my PHD studies in Mxico, please I need your paper, Can you send me a paper copy?..thanks
Best regards
Luis Manuel ■
Re: Design Calculations For Pneumatic Conveying
Hi, I am make my PHD studies in Mxico, please I need your paper, Can you send me a paper copy?..thanks
Best regards
Luis Manuel ■
Re: Design Calculations For Pneumatic Conveying
Dear Amrit, sorry my email is matiasfabre@hotmail.com.
Regarding to the system here is the description:
We have two pipelines that ends in only one cyclone.
Material to convey: Snacks at a top rate of 800-1000 kg/h
Product density: 150 gr/litre
Line diameter: 152 mm
Circuit 1: Starting from the inlet, line is 0,5 meter horizontal, then 90 degree elbow, then line is 3,5 meter vertical, then 90 degree elbow, and to finish 5 meter of horizontal line that connects directly to the cyclone, this connection is with the same diameter of the pipe.
Circuit 2: Starting from the inlet, first one 90 degree horizontal curve composed by an 45 degree stage then a 0,5 m straight line and then another 45 degree stage, then another 90 degree curve but in vertical position, then a 3,5 meter vertical line, then 90 degree curve like the first one, and to finish 6 meter of horizontal line that connects directly to the cyclone, this connection is with the same diameter of the pipe.
Conveying line material: stainless steel pipe
Blower:
Pressure: 2500 Pa
Volume: 39 m3/min
Use ambient air at standard conditions.
Cyclone diameter: 800 mm
I don’t know what other information would you need but please tell me if I missed something.
Thanks in advance.
Regards ■
Re: Design Calculations For Pneumatic Conveying
Dear Amrit, sorry my email is matiasfabre@hotmail.com.
Regarding to the system here is the description:
We have two pipelines that ends in only one cyclone.
Material to convey: Snacks at a top rate of 800-1000 kg/h
Product density: 150 gr/litre
Line diameter: 152 mm
Circuit 1: Starting from the inlet, line is 0,5 meter horizontal, then 90 degree elbow, then line is 3,5 meter vertical, then 90 degree elbow, and to finish 5 meter of horizontal line that connects directly to the cyclone, this connection is with the same diameter of the pipe.
Circuit 2: Starting from the inlet, first one 90 degree horizontal curve composed by an 45 degree stage then a 0,5 m straight line and then another 45 degree stage, then another 90 degree curve but in vertical position, then a 3,5 meter vertical line, then 90 degree curve like the first one, and to finish 6 meter of horizontal line that connects directly to the cyclone, this connection is with the same diameter of the pipe.
Conveying line material: stainless steel pipe
Blower:
Pressure: 2500 Pa
Volume: 39 m3/min
Use ambient air at standard conditions.
Cyclone diameter: 800 mm
I don’t know what other information would you need but please tell me if I missed something.
Thanks in advance.
Regards ■
Re: Design Calculations For Pneumatic Conveying
Dear matiasjf,
I think that your air pump is not a blower (positive displacement characteristic), but a centrifugal fan.
39 m3/min at 2500 Pa # 250 mmWC
A change in pressure causes a change in air flow.
Suppose that one fan has a too big pressure, the airflow decreases and the snacks start slowing down.
The lower snack velocity causes an increasing pressure and so on, until the conveying line blocks.
Changing the fans for a blower of the right size should solve your problem.
The cyclone is not the cause of your problem, because the end pressure is for both systems the same.
Check the fan curves and measure the fan pressures under operation.
Success
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear matiasjf,
I think that your air pump is not a blower (positive displacement characteristic), but a centrifugal fan.
39 m3/min at 2500 Pa # 250 mmWC
A change in pressure causes a change in air flow.
Suppose that one fan has a too big pressure, the airflow decreases and the snacks start slowing down.
The lower snack velocity causes an increasing pressure and so on, until the conveying line blocks.
Changing the fans for a blower of the right size should solve your problem.
The cyclone is not the cause of your problem, because the end pressure is for both systems the same.
Check the fan curves and measure the fan pressures under operation.
Success
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
How is the marerial fed into the pipe line.
Suction nozzle or rotary airlock or gravity mixing inlet?
Is there a rotary lock underneath the filter-receiver bin?
Material feeding influences the initial intake pressure drop.
A rotary lock underneath the receiving bin causes air leakage, which has to be compensated for by the vacuum pump.
Have a nice day
Teus
Thank for your quick answer.
Material is fed by gravity.
We have shutoff valve underneath the filter-receiver bin.
Particle size would be around 15-20 micron. ■
Re: Design Calculations For Pneumatic Conveying
How is the marerial fed into the pipe line.
Suction nozzle or rotary airlock or gravity mixing inlet?
Is there a rotary lock underneath the filter-receiver bin?
Material feeding influences the initial intake pressure drop.
A rotary lock underneath the receiving bin causes air leakage, which has to be compensated for by the vacuum pump.
Have a nice day
Teus
Thank for your quick answer.
Material is fed by gravity.
We have shutoff valve underneath the filter-receiver bin.
Particle size would be around 15-20 micron. ■
Re: Design Calculations For Pneumatic Conveying
Dear Visanu,
I did a quick design calculation of which the results are given in the attached pdf.
These calculations can only be regarded as an indication.
1500 kg/hr is not much. (2 buckets per minute) and the distance (10 m) is very short.
Have a nice day.
Teus
Attachments
■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Visanu,
I did a quick design calculation of which the results are given in the attached pdf.
These calculations can only be regarded as an indication.
1500 kg/hr is not much. (2 buckets per minute) and the distance (10 m) is very short.
Have a nice day.
Teus
Attachments
■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Teus,
Thank again for your calculation. I note that property of calcium cabonate on your calculation sheet is different from what we have. We have bulk density of 1000 kg/m3 and particle size of 15-20 micron. How do this affact to the result of your calculation? Could you please do the calaulation again for these properties with
conveying rate increase up to 5000 kg/hr and material is fed by screw feeder with the same rate of conveying.
Your help is much appreciated.
Yingsak.K ■
Re: Design Calculations For Pneumatic Conveying
Dear Teus,
Thank again for your calculation. I note that property of calcium cabonate on your calculation sheet is different from what we have. We have bulk density of 1000 kg/m3 and particle size of 15-20 micron. How do this affact to the result of your calculation? Could you please do the calaulation again for these properties with
conveying rate increase up to 5000 kg/hr and material is fed by screw feeder with the same rate of conveying.
Your help is much appreciated.
Yingsak.K ■
Re: Design Calculations For Pneumatic Conveying
Dear Yingsak,
The particle density is taken correctly in the calculations?
BR
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Yingsak,
The particle density is taken correctly in the calculations?
BR
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Yingsak,
As requested the revised preliminary calculation.
Still consider this calculation is not a final design.
Take care
Teus
Attachments
■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Yingsak,
As requested the revised preliminary calculation.
Still consider this calculation is not a final design.
Take care
Teus
Attachments
■
Teus
Re: Design Calculations For Pneumatic Conveying
You are right Teus, it is a centrifugal fan as you have inferred.
I would be agree with you but each circuit work fine when is working alone, ie one at each time. When we turn on the second blower, whatever it be, while the other circuit is working and transporting product at a good rate, it is affected and the product begin to flow slowly. I don't know if this change your point of view or not.
Thanks in advance. ■
Re: Design Calculations For Pneumatic Conveying
You are right Teus, it is a centrifugal fan as you have inferred.
I would be agree with you but each circuit work fine when is working alone, ie one at each time. When we turn on the second blower, whatever it be, while the other circuit is working and transporting product at a good rate, it is affected and the product begin to flow slowly. I don't know if this change your point of view or not.
Thanks in advance. ■
Re: Design Calculations For Pneumatic Conveying
Dear matiasjf,
What happens is the following:
The systems are not exactly identical
The two feedrates are not exactly identical
The two fans are not exactly identical
Therefore, the 2 fans are not running at exactly the same point on their pv curve
When one system is running the end back pressure from the cyclone has a certain value.
Switching on the second system creates a higher air flow through the cyclone and therefore a higher end pressure.
The higher end pressure is also seen by the two fans.
As a result of this, they shift on their respective pv-curves to a higher pressure and therefore a lower airflow.
One of the systems changes to unstable conveying and reduces even more in airflow.
The other system sees the resulting lower end pressure and starts conveying again.
Centrifugal fans are tricky air movers in a pneumatic conveying system.
Positive displacement blowers do not have this problem.
As mr Vikas Gaikwad suggested, a second cyclone also solves the problem
Have a nice day
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear matiasjf,
What happens is the following:
The systems are not exactly identical
The two feedrates are not exactly identical
The two fans are not exactly identical
Therefore, the 2 fans are not running at exactly the same point on their pv curve
When one system is running the end back pressure from the cyclone has a certain value.
Switching on the second system creates a higher air flow through the cyclone and therefore a higher end pressure.
The higher end pressure is also seen by the two fans.
As a result of this, they shift on their respective pv-curves to a higher pressure and therefore a lower airflow.
One of the systems changes to unstable conveying and reduces even more in airflow.
The other system sees the resulting lower end pressure and starts conveying again.
Centrifugal fans are tricky air movers in a pneumatic conveying system.
Positive displacement blowers do not have this problem.
As mr Vikas Gaikwad suggested, a second cyclone also solves the problem
Have a nice day
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Perfect, thank you for your explanation. Really I suspected that something like that could be happend but as I don't have much experience I really appreciate your help.
Thanks again. ■
Re: Design Calculations For Pneumatic Conveying
Perfect, thank you for your explanation. Really I suspected that something like that could be happend but as I don't have much experience I really appreciate your help.
Thanks again. ■
Re: Design Calculations For Pneumatic Conveying
Dear matiasjf,
You are welcome.
Have a nice day
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear matiasjf,
You are welcome.
Have a nice day
Teus ■
Teus
Re: Design Calculations For Pneumatic Conveying
Dear Amrit Agarwal,
Can you send me your calculation sheet to :
f.jacob@sodimate.com
Thanks in advance & best regards,
François ■
Re: Design Calculations For Pneumatic Conveying
Dear Amrit Agarwal,
Can you send me your calculation sheet to :
f.jacob@sodimate.com
Thanks in advance & best regards,
François ■
Request
Dear Amrit Agarwal,
Can you send me your calculation sheet to :
grb35@sympatico.ca
Thanks in advance & best regards,
George ■
Request
Dear Amrit Agarwal,
Can you send me your calculation sheet to :
grb35@sympatico.ca
Thanks in advance & best regards,
George ■
Theory Notes
Hi people, i have used Amrit's notes to assist me with a pneumatic conveying design. the document called Theory and Design of Dilute Phase Pneumatic Conveying Systems will greatly with teh fundamentals. The paper will add value and stimulate ones thinking which happened in my case when i was selecting a pipe and trying to fine tune my solids ratio. Nomographs take you so far but with Amrits notes, i understood what i was doing with certainty. By the way, thsi was the first pneumatic system design i did so teh notes was invaluable to me as a beginner in this field ■
Theory Notes
Hi people, i have used Amrit's notes to assist me with a pneumatic conveying design. the document called Theory and Design of Dilute Phase Pneumatic Conveying Systems will greatly with teh fundamentals. The paper will add value and stimulate ones thinking which happened in my case when i was selecting a pipe and trying to fine tune my solids ratio. Nomographs take you so far but with Amrits notes, i understood what i was doing with certainty. By the way, thsi was the first pneumatic system design i did so teh notes was invaluable to me as a beginner in this field ■
Theory And Design Of Dilute Phase Pneumatic Conveying Systems
Dear Mr. Agarwal
Thank you for sending me your article about "Theory and Design of Dilute Phase Pneumatic Conveying Systems".
I find it very intresting reading it and will certainly have use of it when I am designing pneumatic conveying systems. I also would like to say that the instruction for the spreedsheat was easy to follow and I have now completed it and have it working.
Thanks again!
Best Regards
Emil ■
Theory And Design Of Dilute Phase Pneumatic Conveying Systems
Dear Mr. Agarwal
Thank you for sending me your article about "Theory and Design of Dilute Phase Pneumatic Conveying Systems".
I find it very intresting reading it and will certainly have use of it when I am designing pneumatic conveying systems. I also would like to say that the instruction for the spreedsheat was easy to follow and I have now completed it and have it working.
Thanks again!
Best Regards
Emil ■
Re: Design Calculations For Pneumatic Conveying
Hello Mr Argawal,
Thanks a lot for your very interesting article about diluted phase pneumatic system that you accept to send to me. The article is very well documented and it's quiet easy to create an excel file to automatized the calculation. Even if I'm not very well skilled in this kind of excel sheet, I've made it very fast.
Thanks a lot for your free help,
François ■
Re: Design Calculations For Pneumatic Conveying
Hello Mr Argawal,
Thanks a lot for your very interesting article about diluted phase pneumatic system that you accept to send to me. The article is very well documented and it's quiet easy to create an excel file to automatized the calculation. Even if I'm not very well skilled in this kind of excel sheet, I've made it very fast.
Thanks a lot for your free help,
François ■
Theory And Design Of Dilute Phase Pneumatic Conveying Systems
Dear Armit Agarwal
Could you please send me a copy of this article?.
My email is andres.millerv@gmail.com
Thanks you very much. ■
Theory And Design Of Dilute Phase Pneumatic Conveying Systems
Dear Armit Agarwal
Could you please send me a copy of this article?.
My email is andres.millerv@gmail.com
Thanks you very much. ■
Re: Design Calculations For Pneumatic Conveying
I just receive the article. It is simple calculation step and model.
Again, thank you for article.
Regards,
Calvin ■
Re: Design Calculations For Pneumatic Conveying
I just receive the article. It is simple calculation step and model.
Again, thank you for article.
Regards,
Calvin ■
Theory And Design Of Dilute Phase Pneumatic Conveying Systems
Dear Sir,
Can you send me a copy of Theory and Design of Dilute Phase Pneumatic Conveying Systems.
Warm Regards
RR Jalali
rrjalali@maxmsp.com ■
Theory And Design Of Dilute Phase Pneumatic Conveying Systems
Dear Sir,
Can you send me a copy of Theory and Design of Dilute Phase Pneumatic Conveying Systems.
Warm Regards
RR Jalali
rrjalali@maxmsp.com ■
I'd Like To Have Your Article "Theory And Design Of Dilute Phas…
Hello Mr. Amrit,
My name is Ho, and I am a process engineer.
Recently, I am studying pneumatic conveying system.
I would like to have a chance to read your article and related Excel Program "Theory and Design of Dilute Phase Pneumatic Conveying Systems".
It will be very helpful to my study and my future works.
Please kindly send it to me.
Much appreciate the effort.
Thank you kindly,
Ho ■
I'd Like To Have Your Article "Theory And Design Of Dilute Phas…
Hello Mr. Amrit,
My name is Ho, and I am a process engineer.
Recently, I am studying pneumatic conveying system.
I would like to have a chance to read your article and related Excel Program "Theory and Design of Dilute Phase Pneumatic Conveying Systems".
It will be very helpful to my study and my future works.
Please kindly send it to me.
Much appreciate the effort.
Thank you kindly,
Ho ■
Artical
Dear Sir
According to you`re E-mail feed back . could you send me a copy of you`re artical
Thanks
A. Awad ■
Artical
Dear Sir
According to you`re E-mail feed back . could you send me a copy of you`re artical
Thanks
A. Awad ■
Design Calculations for Pneumatic Conveying
My article "Theory and Design of Dilute Phase Pneumatic Conveying Systems" was published this month in
href="https://who.bulk-online.com/profile/2-reinhard-h-wohlbier.html" target="blank">Powder Handling and Processing magazine. This article gives an easy to use Excel-based calculation method for designing new dilute phase pneumatic conveying systems or for improving the performance of existing conveying systems.
Regards,
Amrit T. Agarwal
Consulting Engineer
Pneumatic Conveying Consulting Services
Email:
href="mailto:polypcc@aol.com">polypcc@aol.com
Ph and Fax: 304 346 5125
Picture added by Adinistrator as an example:
href="https://forum.bulk-online.com/attachment.php?attachmentid=42181&d=1415730847" id="attachment42181" rel="Lightbox14426" target="blank">■