Efficiency of ball mills vs. roller mills

Posted in: , on 2. Apr. 2008 - 08:21

I would like to know if anybody knows the power consuption in KW per ton of a ball mill milling cement clinker at a feed of 1" minus in order to produce Portland Cement. I would also like to get the same info for a roller mill.

Re: Efficiency Of Ball Mills Vs. Roller Mills

Posted on 7. Apr. 2008 - 10:12

The answer is a litle bit complex. The specific grinding power consumption for the tube mill for cement grinding can vary a lot.

A brief list of factors that influence both the mill production and the power consumption can be listed:

- grinding circuit (open or close)

- type of cement

- clinker composition (C2S:C3S) ratio

- clinker temperature

- percentage of clinker with grain size lower than 2 mm

- If slag or other additives are used

- grinding fineness of the cement

- if operate in closed circuit - what is the type of separator

- cement collecting system

- tube mills internal equipment (proper designed diaphragm and linings)

- tube mill driving system.

- cement collecting system

For a proper designed cement grinding department with tube mill, the department specific power consumption for producing OPC at 3200 Blaine can be 38-45 kWh/t

For vertical mill - 35-42 KWh/t

The main aplication for vertical mills for cement grinding was considered as a pregrinding unit for large capacities

D.Lucut
zenithcrusher
(not verified)

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Posted on 8. Apr. 2008 - 05:33

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Re: Efficiency Of Ball Mills Vs. Roller Mills

Posted on 2. Jul. 2008 - 05:53

It depends, I give the power consumption range as below:

Power consumption for ball mill: 20 - 450 KW

Power consumption for roller mill: 20 - 75 KW

Following link for your reference.

ball mill 1

href="http://www.sbmchina.com/products/Grinding/ballmill.html" target="blank">http://www.sbmchina.com/products/Gri...ballmill.html

ball mill 1

href="http://www.sbmchina.com/products/Grinding/highmill.html" target="blank">http://www.sbmchina.com/products/Gri...highmill.html

Attachments

ball mill 1 (JPG)

Shanghai Shibang Machinery Co., Ltd. Tel:86-21-58386126 Fax:86-21-58386211

Re: Efficiency Of Ball Mills Vs. Roller Mills

Posted on 25. Aug. 2008 - 10:36

Dear Shibang:

Approximate values at 3000 Blaine are

Ball mill 26 kWh/t

Roller mill 17 kWh/t

Roll press 13 kWh/t

Eberhard Neumann

www.koppernusa.com

Untitled

Posted on 8. Sep. 2009 - 06:16

for the same production rate what is the power consumed in these mills ?

On A Plate

Posted on 8. Sep. 2009 - 06:40
Quote Originally Posted by MaZaGAngeEView Post
for the same production rate what is the power consumed in these mills ?

Respondents, outside China, have given you per tonne power consumption values. What more do you want? After a sabbatical year.

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Posted on 13. Dec. 2011 - 10:14

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