Re: Cover Wear On Pvc Belt
Shane
There are many possible reasons for this type of wear. You will need to do a full system inspection to determine actual cause.
- Drive pulley slippage.
- frozen center carrier roll(s).
- belt rubbing on frame.
- return plow too tight or rubber worn out and belt rubbing on frame.
- material trapped at tail pulley.
Good Luck
Gary Blenkhorn ■
Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b
Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.
Re: Cover Wear On Pvc Belt
Dear Mr. Shane,
As Mr. Gary Blenkhorn has mentioned there could be many causes. I can comment only the following:
1) You have wear of belt on bottom cover and in the middle portion. The bottom cover comes in contact with drive pulley, so possibility of wear due to belt slippage at drive pulley.
2) If you have got multiple drive pulleys, whether the drive pulley speed in consequence of drive unit is matching to belt length passing at each drive pulley i.e. drive unit speed should match with the design requirements at each location.
3) Bottom cover is in contact with carrying idlers. Please check whether the idlers are the cause of the wear.
4) As said by earlier respondent, whether V plough is damaging the belt.
5) Material-build up on the pulley’s periphery.
6) If it is a steel cord belt, pulley should be without crowning or with the crowning magnitude as allowed for steel cord belt. Excessive crowning can cause large stresses / pressure in the middle portion when it is passing on pulleys.
Regards,
Ishwar G Mulani.
Author of Book : Engineering Science and Application Design for Belt Conveyors.
Advisor / Consultant for Bulk Material Handling System & Issues.
Email : parimul@pn2.vsnl.net.in
Tel.: 0091 (0)20 25882916 ■
Re: Cover Wear On Pvc Belt
Shane
Your local belt supplier or maintainer may have an ultrasonic thickness guage that can read the PVC cover thickness (special heads are available). If you take a number of readings at say 50mm intervals across the belt measuring the cover thickness you will get a wear profile that can be graphed.
You can interpret this profile to better determine your source of wear. ■
Re: Cover Wear On Pvc Belt
Hi Shane
Another one to check is the Impact beds if your using them.
Check the condition of the top slider section, if this is worn down they will need replacing. ■
Cover wear on PVC belt
I have a Solid Woven PVC belt - 2mm top and bottom covers.
I am experiencing rapid cover wear on the return side of the belt - mainly in the centre.
What are the possible causes of this?
The conveyor is 1100metres long with a lift of 80metres over this length.
It has 5 set Garland Rollers on carry & 3 set garlands on the return.
Regards
Shane ■