Cascade Solution for Efficient Loading

Posted in: , on 3. Jul. 2013 - 19:12

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The cascade solution for highly efficient loading

FLOW-stop - Separation-free and controlled filling of containers

It is a common problem for materials of various shapes, sizes and weights to become separated during filling. This significantly reduces the quality of mixed materials, such as coating powders or render.

After a long testing phase, LISTENOW GmbH & Co has developed a new filling unit ready for wide-scale distribution that uses specially positioned cascades to create a dosing solution for practical people by practical people.


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General arrangement of PU-flex installation



The unique design of the individual cascades and their robust and easy-to-use construction promises fault-free and highly efficient filling.

The solution allows the speed and volume of material throughput to be regulated such that its quality is maintained without separation right up until container output, even when the material is drawn off.

FLOW-stop is ideally suited to a variety of applications

Whether for the chemistry or pharmaceutical industries, or the filling of construction materialsandfoodstuffs, the thoughtfully designed LISTENOW FLOW-stop construction is equally suited to bulk materials of all types, be they irregular, powdered or granular.

Individual units are built to customer specifications and, depending on use case, can be constructed from either painted or galvanised steel.


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Transparent PU-flex with FDA certification



LISTENOW supplies the food industry with units constructed from pickled or glass bead blasted stainless steel or anti-abrasive plastic.

Surprisingly simple and cost-effective solutions for a broad variety of tasks

The FLOW-stop filling unit is securely built into the filling system and is very easy to clean. In order to prevent the filling material from forming into piles at the bottom of each cascade, the cascades are aligned slightly apart to transfer the material without allowing it to fall freely for any great distance.


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Solution with metal cascades



In addition, the angle of the cascades can also be adjusted to regulate flow speed and prevent separation.

The unique shape of the individual cascades allows for overflow during filling to ensure containers can be fully filled.

FLOW-stop also as a feeding system

LISTENOW‘s wealth of expe- rience in the manufacture of filling hoses from diverse poly- ester fabrics and with a variety of coatings opens the door to further interesting applica- tions using materials of various strengths, including PU-flex.

For example, the combination of FLOW-stop and PU-flex enables allows mill feed to be deposited onto sensitive tumbler screens without damage and Tetra Pak tops to be continuously fed to packaging machines.


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Arrangement of metal cascades in tank



Transparent polyurethane sheeting also makes it possible to constantly monitor fill quantity by staff or using sensors.


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