Belt conveyer/pipe conveyor/downhill

Posted in: , on 28. Dec. 2007 - 15:54

Dear all,

We are planning to open a mine in hilly terrain for which we have to tranport crushed limestone(-75 mm) down hilll around at 800m drop and 7 km length.

The general angle which may be formed by any conveyor is around 18 degree from horizontal.

What are the options feasible for conveying system i.e. conventional, pipe or curved conveyor.

The capacity is 1800 TPH.

RGDS

Dinkar

Re: Belt Conveyer/Pipe Conveyor/Downhill

Erstellt am 28. Dec. 2007 - 03:42

I have worked in the Simla area near Ambuja and more recently with Lafarge. Your specifications reflect one route for Lafarge.

Is this a separate installation to these?

There are significant terrain difficulties that need to be addressed before a reasonable answer can be offered. In addition, you need to know more about the stickiness or surface moisture of the ore.

In principle, there are a number of options to allow either conventional, pipe, and other methods. Civil and Sturctural options to lessen civil work make up alternatives or options to transport 1800 t/h.

Some of the terrain I have recently studied includes terrain gradients of up to 30 degrees and almost 900m declines. These difficulties can be designed for with modern technology.

There are many conveyors that have gradients greater than 20 degrees. Going downhill is more difficult due to destablizing the rock.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

How About Sandwich Belt High Angle Conveyor

Erstellt am 30. Dec. 2007 - 09:54

Often the cost of the installation is greater then that of the chosen equipment. Such is the case when angle limitations require much excavation and elevated structure along a rugged terrain. The DSI sandwich belt systems overcome the angle problem and allow for a simple economical stringer structure that can closely closely follow the terrain. It was this advantage that made a Dos Santos Sandwich Belt system the most economical solution at an installation that elevated refuse rock 175 meters along 454 meters of length at a Virginia USA Mountain side. The profile is very irregular, conforming closely to the original topography, require minimal slope disturbance and minimal steel structure.

Additonally there is a synergy of similar belt wdth requirments at DSI sandwich belts and at pipe conveyors. This means that converting the pipe belt into a DSI sandwich belt, locally along the high angle slope, does not penalize the overall installation.

Joe Dos Santos

Dos Santos International 531 Roselane St NW Suite 810 Marietta, GA 30060 USA Tel: 1 770 423 9895 Fax 1 866 473 2252 Email: jds@ dossantosintl.com Web Site: [url]www.dossantosintl.com[/url]

Re: How About Sandwich Belt High Angle Conveyor

Erstellt am 31. Dec. 2007 - 12:32

Originally posted by Joseph A. Dos Santos This means that converting the pipe belt into a DSI sandwich belt, locally along the high angle slope, does not penalize the overall installation.

Are you saying that a pipe belt can be "opened up" at intervals along it's length and have a cover belt provided to form a sandwich belt conveyor, then "closed up" back into a pipe conveyor?

A novel arrangement. Are there such installations currently running?

Trough Or Pipe Conveyor

Erstellt am 31. Dec. 2007 - 12:55

Mr. Designer,

Yes, that is what I am saying. Furthermore, I would propose to drive the top belt as a booster (though the benefits go beyond drive boosting) unless it becomes logistically very difficult.

There are no such installations and we have only had a single opportunity to propose this. It may be that the pipe belt people erroneously view sandwich belt systems as competition rather than as a compliment and potential partner.

Joe Dos Santos

Dos Santos International 531 Roselane St NW Suite 810 Marietta, GA 30060 USA Tel: 1 770 423 9895 Fax 1 866 473 2252 Email: jds@ dossantosintl.com Web Site: [url]www.dossantosintl.com[/url]

Re: Belt Conveyer/Pipe Conveyor/Downhill

Erstellt am 31. Dec. 2007 - 06:21

I like novel things, but sometimes it's difficult to try them out. Customers can be so conservative in their thinking :-(

Lets hope we get a response from one of those experienced with pipe conveyors!

zenithcrusher
(not verified)

Our Belt Conveyor Maybe Suitable For You

Erstellt am 1. Jan. 2008 - 03:52

Dear sir,

I think our belt conveyor may hep you:

Zenith Belt Conveyor is used to transfer loose material or final product.The belt conveyor can be combined with other transfer equipments to build different transfer lines, either horizontal or gradient.

Application:

1) Mining

2) Metallurgy

3)Coal industries to convey loose materials

Features£º

Big transfer quantity

Simple structure

Easy Maintenance

Standard parts

website:

belt_2

href="http://www.zenithcrusher.com" target="blank">www.zenithcrusher.com E-mail:cassidy886@gmail.com

Attachments

belt_2 (JPG)

Author
(not verified)

Belt Conveyor / Pipe Conveyor / Downhill

Erstellt am 2. Jan. 2008 - 09:39

We have supplied a pipe conveyor in a downhill cement company which is located in Tadipatri (L&T) in India (October 2000)

In my opinion, it will be okay if you choose the steel pipe conveyor for your mining operation.

Hope to be a help to you

Best regards,

Park

Taeryuk Rubber Belt Co., Ltd.

Republic of Korea

Attachments

taeryuk_rubber (JPG)

Re: Belt Conveyer/Pipe Conveyor/Downhill

Erstellt am 8. Feb. 2008 - 11:01

Fairport Engineering Ltd could be of assistance to you in solving your conveying problem. We would refer you to our web site www.fairport.co.uk and if it is of interest we would ask you to make contact.