Hardfacing Table Liners of Vertical Roller Mills

arun_k_r
(not verified)
Posted in: , on 19. May. 2006 - 10:15

hardfacing of table liners of a vertical roller mill

hi friends,

I have a problem regarding the hardfacing of roll table liners and wear segments of MPS vertical roller mills. The mill is being used for grinding of limestone mainly at a rate of 215 tonnes per hour. I would be thankful if anyone can tell me which type (composition) of hardfacing to use to reduce the wear rate. It will be of great help if the information regarding the company that does the hardfacing or the composition and process of hardfacing can be elaborated.

Also I would be thankful if any one can suggest me the new ways of maintenance of Vertical roller mills.

thanks in advance

Arun

Re: Hardfacing Table Liners Of Vertical Roller Mills

Erstellt am 20. May. 2006 - 10:33

Pls contact

Welding Alloys / Soudage - French

Specialised Welding Products - Australia

There is also a German company

All of these supply welding consumables and some do the works themselves.

Thanks

James

Re: Hardfacing Of Table Liners Of A Vertical Roller Mill

Erstellt am 21. May. 2006 - 12:47

Originally posted by arunkr

hi friends,

I have a problem regarding the hardfacing of roll table liners and wear segments of MPS vertical roller mills. The mill is being used for grinding of limestone mainly at a rate of 215 tonnes per hour. I would be thankful if anyone can tell me which type (composition) of hardfacing to use to reduce the wear rate. It will be of great help if the information regarding the company that does the hardfacing or the composition and process of hardfacing can be elaborated.

Also I would be thankful if any one can suggest me the new ways of maintenance of Vertical roller mills.

thanks in advance

Arun



Do not forget you are crushing one material against the other and wear will always occur.

Perhaps you should look at your tertiary crushing/grinding circuit and think about a cetrifugual crusher such as Spokane crusher for example. They use them in asphault sand service and secondary crushing as well in mobile and stationary applications.

Re: Hardfacing Table Liners Of Vertical Roller Mills

Erstellt am 26. May. 2006 - 01:08

I am not able to understand your application. We are solution provider for higher wear problems. If you need any information you can visit the website www.conformaclad.com

Or you can call me at 080-22198229 or on mobile 09980139421

What is the life of the existing roller mill.

Untitled

Erstellt am 3. Jul. 2006 - 08:13

We are a trading company from Germany. We are specialised in the supply of spares and components for the Cement industry.

I would advice you to visits : http://www.vautid.de/englishversion/index.htm

This is the right electrode.

... and if you have some time I would be happy once I can welcome you on www.aquarius-germany.de

G. Winkler ppa

AQUARIUS Warenhandelsges.m.b.H

Tel.: 0049/421/51457-12

Fax 0049/421/513198

Email winkler@aquarius-germany.de

Re: Hardfacing Table Liners Of Vertical Roller Mills

Erstellt am 13. Jul. 2006 - 11:18

Dear Arun,

Fitting new castings can be a economic solution with buy back option for scrap.

Please let me know of your requirement to enable me to give you techno-commercial viable alternative to weld overlay.

Raju Rai

Hard Facing Of Vertical Rollers

Erstellt am 14. Jul. 2006 - 05:39

The liners can be hard faced one by workhardening types of electrodes where the hardness go on increasing while it is in working condition.The layers should not be in one lines.It should be criss crossed. Perhaps we can give a better idea of hard facing if you can provide me a sketch indicating the actual place where wear is taking place.

Also please tell us whether the liners are sujected to temperature and is so at what temp?

k.B. ghoshal

Re: Hardfacing Of Table Liners Of A Vertical Roller Mill

Erstellt am 4. Aug. 2006 - 04:43

For table liners Our product Ferrowear ultime a welding electrode is used for making buttons. It has given a tremendous life in Ambuja Rajasthan coz the product has got Boron which gives very high hardness. The alloy % in the electrode goes beyond 47%

If you wish to know further details you can contact me at ramachandran@stanvac

thanks


Originally posted by arunkr

hi friends,

I have a problem regarding the hardfacing of roll table liners and wear segments of MPS vertical roller mills. The mill is being used for grinding of limestone mainly at a rate of 215 tonnes per hour. I would be thankful if anyone can tell me which type (composition) of hardfacing to use to reduce the wear rate. It will be of great help if the information regarding the company that does the hardfacing or the composition and process of hardfacing can be elaborated.

Also I would be thankful if any one can suggest me the new ways of maintenance of Vertical roller mills.

thanks in advance

Arun

Re: Hardfacing Table Liners Of Vertical Roller Mills

Erstellt am 22. Aug. 2006 - 02:30

Dear Arun:

I recomend thinking in a Complex Cr Carbide alloy or a TiC carbide applied by Open Arc process. Electrodes for this application only if is for minor repairs.

Some companies also have segments ( generally in Ni-Hard ) that could be applied to the table. Less time to apply but the wear resistance is not so good.

Contact me (eutecsol@iol.pt) if needed some alloys and procedures. Its better if you got a drawing with the dimensions.

Best Regards:

Nuno Borges

HARDFACING ALLOYS

Re: Hardfacing Table Liners Of Vertical Roller Mills

Erstellt am 27. Dec. 2008 - 09:29
Quote Originally Posted by r.j.morrishView Post
Pls contact

Welding Alloys / Soudage - French

Specialised Welding Products - Australia

There is also a German company

All of these supply welding consumables and some do the works themselves.

Thanks

James

It also present in Vietnam by Welding Alloys Vietnam Ltd

visit www.wa-vietnam.com

for your further information

[B]Trong Ngo[/B] [email]ngovantrong@gmail.com[/email] [url]www.luoigatbangtai.com[/url]

Laser Cladding/Hardfacing

Erstellt am 12. Feb. 2009 - 05:42

Please visit our website to view some possible solutions to your hardfacing or coating needs. Please state that you was refered by Brian Rogers to our sales team.

www.lasercladding.com