Precise speed applications

Posted in: , on 18. Jul. 2005 - 00:29

Are there any applications where the speed of the conveyor needs to be as precise as possible?

Can you list some?

What's the best way to achieve a very exact speed? Let's say I want to have the conveyor speed to be within 1% of 0.5 m/s at all times.

If VFD the only way to achieve this? Or can it also be achieved with the proper motor selection and mechanical gears?

Thanks

Re: Precise Speed Applications

Erstellt am 18. Jul. 2005 - 03:05

Your question is difficult to answer in a simple way.

There are many means to regulate the conveyor motor's speed to a setpoint such as inverters, fluid clutches, DC solid-state rectifier regulators

There are a number of factors that induce error:

1. motor design such as electrical slip <1-3% depending or rotor design; AC-asynchronous, AC-synchronous, DC

2. AC-asynchronous ( most common electrical motor design) motor size - motor slip can be controlled to a tighter and lower electrical slip with a higher design load: 2% for small motors and down to < 0.8 % for large designs with an A NEMA equivalent slip rated eff.

3. instrumentation: speed loop error control - operating over the motors AC-asynchronous speed range would make maintaining to <1% of the selected speed significantly more difficult than to 1% of full speed.. So its impoortant to know if your speed setpoint will be fixed or variable. Other motor designs will require different control strategies.

Your question on a need for speed and position accuracy: one application is in the automotive chain drives on their assembly lines. A second application, but not conveyor related, might be a AC-generator which needs to run at the grid line frequency usually within +/- 1%. These are accomplished by AC-sychronous motors. But, then you get inot power-factor correction and lead-lag phase angle adjustments which distort the target setpoint.

If acceleration control is not an issue, then use a AC-sychronous motor that runs at a constant RPM regardless of demand load, unlike a AC-asynchronous motor where the motor speed varies with load.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Precise Speed Applications

Erstellt am 18. Jul. 2005 - 06:58

When using an inverter at the low end of the motors speed range you may experience cogging or percetable speed changes that wil exceed 1% due to the step configuration of the rebuilt AC sine wave. Some inverters have a 6 step wave form others 12 step or others a pulse width modulated ( higher steps at the low speed range starting at 24 steps more or less).

As previoulsy stated, accuracy will depend on the conveyor speed range and target.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Precise Speed Applications

Erstellt am 19. Jul. 2005 - 02:28

Ok.

So as long as the speed range isn't great, the best way to achieve a precise speed is to use a synchronous motor with the proper mechanical gear ratio.

Re: Precise Speed Applications

Erstellt am 19. Jul. 2005 - 03:07

There is no allowable deviation in speed or in other words there is no speed range of a synchronous motor unless a cycloconverter (type of inverter) is applied to regulate speed.

THe synchronous motor will deliver to the accuracy of your lelectrical line frequency variation.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Precise Speed Applications

Erstellt am 19. Jul. 2005 - 05:51

Okay. Thanks

So you saying there are very few applications that requires a very precise conveyor speed?

Re: Precise Speed Applications

Erstellt am 25. Jul. 2005 - 04:09

Originally posted by unclehan

Okay. Thanks

So you saying there are very few applications that requires a very precise conveyor speed?

Usually, small packaging conveyors require exact speed, this is usually achieved using Servo motors.