bulk-online, the Powder/Bulk Portal

Biography:
NAME Mr RAJENDRA PRASAD SONI

FATHER’S NAME Late Shri MANGI LAL SONI

DATE OF BIRTH 7 September’1960

MARITAL STATUS Married,
2 Daughters –18 old study in class Ist Architect and 14 old in 10th standard.
My Wife : Working as school teacher

CONTACT PHONE NO.
E-mail Mobile- +91 9414145399
+91 291- 2517658
rpsoni7@yahoo.co.in; rpsoni7@gmail.com


PERMANENT ADDRESS
( Postal Address) Rajendra Prasad Soni
6A,Hanwant Vihar,
Opp. K N College,
Raikabagh
Jodhpur- 342001, India

PRESENT ADDRESS M/s Saurshtra Cement Ltd,
Near Ranavav Railway Station, Rananvav, Dist Porbandar (Guj, India) – Pin- 360560 ,Phone 9328125031 /02801-255263/325

PASSPORT DETAIL Passport No: E8284698;
Place of issue: Jaipur (Rajasthan), India
Date of Issue: 22/04/2004; Date of Expiry: 21/04/2014

EDUCATIONAL QUALIFICATION B.E.(Mechanical Engg) from M.B.M Engineering College, Jainarayan Vyas University , Jodhpur (Rajasthan), India

CAREER OBJECTIVES
 To earn self respect by contributing to the society and organization with maximum zeal and enthusiasm.
 To Seek Challenging Assignments/Jobs as Project Management / Plant Maintenance & Tech. Professional.
 To excel in the field of Mechanical Engineering with hard working, determination and devotion.
 Become top Administrative Executive.

SYNOPSIS PERSONAL





 Extensive exposure to Cement Plant Projects / Maintenance & Operation work of all technical aspects,
 Flexible to adopt with reasoning of new Technologies, Designing and developing,
 Dynamic & positive personality, Highly result-oriented, high degree of initiative and Discipline,
 Optimal resource management skills, Analytical, Task/ result oriented.
 Good administration, Liasoning & Negotiation Skill.

PROFESSIONAL EXPERIENCE IN CEMNT INDUSTRY Project Execution, Plant Maintenance & Operation , Administration: Jun’1986 to Dec’2006 > 21 Year Working experience in large Dry cement plant (Rajshree Cement – 4 MTPA Plant Capacity) and White cement plant- 0.5 MTPA belongs to “Aditya Birla Group- Grasim Industires Ltd (Cement Div)– The largest cement manufacturer in India.
During the service period with Grasim Industries Ltd- Cement Div, I have been executed major projects as under besides several up gradation and improvements jobs:
1. Closely Associated in Project Execution (Right from Planning, Execution) of Rajshree Cement plant – Unit I in 1986 and Unit-II commissioned in 1992 -capacity 4 MTPA was a part of Indian Rayons & Industries Ltd (Now merged with Grasim Industries Ltd) largest cement producer in India
2. Closely Associated in Project Execution and Maintenance work (Right from Planning, Execution & Administration) of White Cement plant Unit-I commissioned in 1988 and Unit-II commissioned in 1996 at Grasim Industries Ltd – Cement Div (BIRLA WHITE CEMENT) largest white cement manufacturer in India for which core Plant machineries supplier was Walchand nagar Industries Ltd and Technology from Thaieyo Engeering,Japan (Merger of Onada Engg & Nihon Cement Company), Pfeiffer Germany, Koppern Germany & plant Automation by MAX USA and XRD by FLSmidth.
3. Closely Associated in Initiating and Execution the Thermal Power project (Right from Planning, Execution & Administration) of 7.5 MW commissioned Nov’2006.

Before leaving of Grasim Industries Ltd in Dec’2006, I worked as Dy. General Manager as HOD (Project & Tech l) and was responsible for Projects and Technical Dept & looking after the following functions:

1. Project Management: Major Initiatives, Conceptualize, Design & Capex planning for Plant expansion, improvement project, scheduling on MS Project, PERT Chart. Also consider cost reduction project includes energy conservation schemes, estimation of Cost, Budgeting, Cash Flow, R.O.I, IRR, Sensitivity Analysis, Value Engineering, LCC & Technical evaluation, ordering, procurements & Execution.
2. Reliability centered Predictive and Preventive maintenance.
3. Equipments study related to performance & operation, Energy conservation, Alternative fuels firing, Vendor development for import substitutes, Formulation of improvement scheme, FMEA, Break Down Analysis.
4. DG House: Power Generation, OEE, MTBF, Maintenance, Training, Efficiency Monitoring, Vendor development for spare parts.
5. Monitoring of Safety aspects for entire plant and statutory compliance.
6. Challenging the present practices & developing new methods of doing the things.
7. Identification of projects & development jobs associated with quality & productivity by re-design of new raw mix & modification in existing system like:
a) TCS & Loop Duct for Alternative fuel firing(Petcoke, Husk, Scrap Rubber Tyres) in collaboration with M/s TEC- Japan to control over cost of production by reduction in fuel cost.,
b) Low Pressure Cyclone for power saving in collaboration with M/s PMT- Austria,
c) Unit-I Modification in collaboration with M/s TEC, Japan for enhance production significantly,
d) New Product “Wall Care Putty” Plant
e) Study of in process system to achieve higher productivity to reduce cost of production by Business Process Re-engineering project (BPR) for STP scheme for water conservation, R.O water plan, DG Waste heat recovery,Alternative fuels handling / Firing of: Scrap tyre Rubber , Petcoke, Agro waste, Process fans optimization by VVFD, Development& Indeginisation for Import substitute parts. f) Additional Cement Grinding Unit cap 30 TPH by installation of VRM of M/s Gebr Pfeiffer, Germany& New Packing Plant with Railway wagon loaders – (Project cost Rs 24 Crore).
g) Petcoke grinding Vertical Roller Mill of PFEIFFER,Germany includes Petcoke handling, conveying equipments include Silo construction for Petcoke storage, Fuel Firing, Loss in weight system, F K Pump.

Because of above mentioned various projects initiation by myself took during the year 2004 to 2006 a total saving of Approx Rs 4 Crore achieved. It was my my great contribution to company & significant achievement during the service tenure with Aditya Birla Group.


OTHER EXPERIENCE   Teaching: Worked as Asst Professor at M.B.M Engineering College (Jodhpur University), Jodhpur from May’1985 to Jun’1986
 Operation and sales Experience with Granite Stone plant (M/s Swastik Granite Co.) under entrepreneurship at Jodhpur (Raj) in 1984 -1985
 Teaching: Worked as Asst Lecturer at Govt Polytechnic College, Kota (Raj. Board of Tech Education) from Oct’1980 to Jun’1981

PRESENT WORKING


















Presently working with Saurashtra Cement “a part of Mehta Group of company” –Plant Cement production Cap 3 MTPA situated at Porbander (Guj, India) as General Manager as HOD (Project & plant operation) - Jan'2007
Responsible for
 Project management of New Kiln-3 cap 6000 TPD (Supplier – M/s FL Smidth, Denmark)
 Thermal Power Plant (CPP) 25 MW (EPC awarded to M/s Thermax)
 Capex requisition, Planning & Execution of plant up gradation
 Technical discussions & Correspondence with Indian & foreign vendors and Bid-analysis and order placement.
 Due Deligence of Cement Plant to be acquired
 Review all design work to ensure all contractual requirement are met in most economical manner.
 Initiate procurement activities, review & finalize technical bid-summaries for order placement
 Project detail engineering , Drawing approval, Coordinated with engineering consultants for Mechanical, Civil, Electrical, Inst
 Review & control budget and cost of project.
 Erection, commissioning, performance guarantee test,

TOTAL PROFESSIONAL EXPERIENCE
23 Years + In Cement Industry

SPECIFIC SKILL AREA  Project Management.
 Cement Plant Engineering: Project execution, selection of critical machineries / Process Equipments i.e Crusher, Stacker Reclaimer, Raw Meal Grinding (VRM, Ball Mills, Roller Press), Kiln, Cement Grinding (Ball Mills, VRM- Losche/Atox/ Pfeiffer), Roller Press- Koppern Germany, and Packing.Awareness of latest technologies like Crushing, Grinding Material Handling, Packing, storage, Computer System, CAD, Plant Automation etc.
 Maintenance and knowledge of Material Handling Equipments like Crusher, Belt Conveyor, Gear Box drive, Bucket Elevator, Apron Feeder, Deep Pan Conveyor, Vibro Feeder, Dense Phase Pneumatic conveyor, F K Pump, Fork Lift, EOT Cranes, Heavy Earth Movers.
 Maintenance and Operation knowledge of Raw material and Cement grinding Advance Technological equipments like Ball Mills, Vertical Roller Mill (Losche, Pfeiffer, Atox), Roller Press (Krupp, Humboldt, Koppern). Separator (SKS Humboldt, O-Sepa FLS)
 Excellent liaison Capability, Leadership Skill, and techno commercial acumen to carry out the plant activities in cost effective manner.


EXPOSURE OF SYSTEM IMPROVEMENTS  ISO-9002 (Being as internal Auditor)
 ISO-14001 (Being as internal auditor)
 IERS / IQRS- Certified assessor by Qimpro
 WCM- was leader of Focus Improvements & Kaizen Sub-committee.
 OHAS-18001 & SA 8000 – was Managenment Representative.
 All process & unit operation and MIS of cement plant.
 Quality control of cement plant -QCX & Fuzzy control system of FLS Automation.
 All control instrument used in cement plant

Know-how and experience:
AREA OF INTENT
STRENGTH
• Project Management, Execution and Plant Maintenance of large Cement Industry specialized to Mechanical Engineering & Manufacturing & Chemical process / Mines Industry.
• Good Project Management, Problem analysis and troubleshooting Skill, Excellent liaison Skill, Techno commercial acumen to carry out the plant activities in cost effective manner, Good communication Skill, Effective negotiation skill, Cost Estimation and engineering design & calculation, Expertise in Risk Assessment.
• Ability to work well with shop people, process engineers, and plant management & Administration. People development skill by Training / Coaching / Councelling ability.
• MS Office, Power Point, Window 2000, MS Project, AutoCAD.
• Eagerness and willingness to learn & know about new technology.
• Working knowledge of Electrical / Inst/ Process/Qu ality

MEMBERSHIP OF PROFESSIONAL ORGANISATION • Indian Institute of Engineers.
• Loss Prevention Association.
• Bulk Material Handling, Germany.
• National Safety Council

Fields of Consulting work:
 Project Management.
 Cement Plant Engineering: Project execution, selection of critical machineries / Process Equipments i.e Crusher, Stacker Reclaimer, Raw Meal Grinding (VRM, Ball Mills, Roller Press), Kiln, Cement Grinding (Ball Mills, VRM- Losche/Atox/ Pfeiffer), Roller Press- Koppern Germany, and Packing.Awareness of latest technologies like Crushing, Grinding Material Handling, Packing, storage, Computer System, Plant Automation etc.
 Maintenance and knowledge of Material Handling Equipments like Crusher, Belt Conveyor, Gear Box drive, Bucket Elevator, Apron Feeder, Deep Pan Conveyor, Vibro Feeder, Dense Phase Pneumatic conveyor, F K Pump, Fork Lift, EOT Cranes, Heavy Earth Movers.
 Maintenance and Operation knowledge of Raw material and Cement grinding Advance Technological equipments like Ball Mills, Vertical Roller Mill (Losche, Pfeiffer, Atox), Roller Press (Krupp, Humboldt, Koppern). Separator