Tail End Drive Belt Tension

Posted in: , on 27. Feb. 2007 - 09:04

hi all,

How do i calcluate the tension T1, T2 & Te for a belt conveyor with Tail End Drive. CEMA says that both the tensions will be fairly high.

Even though i am able to understand/ visualize the situation, I am unable to represent it in analytic form.

Any help on this..

Thanks

Lyle Brown
(not verified)

Re: Tail End Drive Belt Tension

Posted on 27. Feb. 2007 - 12:15

Ranga,

If I understand your question, I dont see how it is any different to a "typical" head end arrangement drive, just reversed. Drive at the "tail" and take up at the head.

As usual:

Te will be a sum of the friction (material, idler and burden mass multiplied by an artificial coefficient of frction) + material lift if appropriate (and scrapers etc).

T2 will be at least as calculated using Eulers (or as required to satisfiy sag etc)

T3 (if you like at the tail end) will be T2 required + return side empty friction+, for starting, return belt and idler mass mutiplied by system acceleration).

Assuming that it is a "fixed type" take up, you will need to calculated the additional pre load required to overcome the belt stretch. I understand this is typically calculated by assuming a "fixed energy" system or assuming the average tension is constant under stationary, running and starting conditions.

These are general notes and are not comprehensive.

TMSA Tecno Moageira Ltda. Brazil
(not verified)

Re: Tail End Drive Belt Tension

Posted on 27. Feb. 2007 - 04:41

Hi Ranga,

Te is the total tension for conveyor to get out from the "rest", and it´s always the same for any situation (drive at head or tail).

T2 is the minimum tension for the guarantee of the friction on the drive pulley + tension due the sag.

T1 = Te + T2 (drive at head or tail)

In the case of a tail drive what changes is your Ht, that is equal to: T2 + friction on carry run + material and belt elevation on carry run

Regards,

Emerson

Re: Tail End Drive Belt Tension

Posted on 13. Mar. 2007 - 04:39

Dear Shri Ranga,

I suggest you to refer the literature of your choice, on the subject matter. It is inconvenient to explain this procedure in a meaningful manner in this forum.

The fundamental rule is that you have to start from the front end of the moving belt / body. The tension at any point is the consequence of the resistance it is subjected to from that point to the rear side (with respect to motion / velocity). Go on choosing the different points and find out the resistance in the rear of each of these points, which corresponds to the tension. The resistance includes inertial resistance also in the event of acceleration. In addition, there is fixed value of tension to keep the flexible body tight and workable in the system. This is general statement for guidance.

Regards,

Ishwar G Mulani.

Author of Book : Engineering Science and Application Design for Belt Conveyors.

Author of Book : Belt Feeder Design and Hopper Bin Silo

Advisor / Consultant for Bulk Material Handling System & Issues.

Email : parimul@pn2.vsnl.net.in

Tel.: 0091 (0)20 25882916