Flow Problems with Ceramic Powder

Posted in: , on 13. Jun. 2006 - 16:11

I am trying to distinguish different zirconia powders based upon flowability. The goal is to determine a method for determining if the powders will flow in a pressurized hopper.

I have tried a Hall flowmeter and the powder does not flow. I had to place a 10mm opening Hall flowmeter on a shake plate to get flow times. The flow times do not represent what is observed in the pressurized hopper. I have measured particle size, bulk density, and surface area and cannot find a strong connection. The particles are D50 ~15micrometers and I cannot observe a difference in the distribution just by looking at the data.

What else can I look at to help distinguish between powders? Also with particle size how much effect could a difference of 1 or 2 microns in the D50 value have on flowability and/or a 0.5% increase in submicron particles?

Powder Handling

Posted on 14. Jun. 2006 - 04:59

That is a tough queston. We just dig the Zircon out of mineral sands and ship it off for reprocessing.

There are not many people dealing with this subject. My approach would be to contact the following

1 - Jenike & Johannsen USA

2 - Univeristy of Karlruhe Germany - see D Werner "Influence of Particle Size during pneumatic dense-phase conveying" Bulk Solids Handling Vol 3 No 2 1983

3 - Mono Pumps - refer RD Marcus & G Benatar "The Mono Power Pump" Bulk Solids Handling Vol 5 No 4 1985

They may not have an instant answer, but could point you in the right direction.