Handling HBI in Conveyor Belts

rekhawar
(not verified)
Posted in: , on 20. Oct. 2005 - 19:20

Dear all,

Can we handle HBI (40 mm x 100 mm) in normal Belt conveyors for Bulk Materials? If yes, what precaution, one has to take while transporting HBI in Belts?

There are apprehensions that sharp edges of Briquettes will cut the belt. There will be 15 transfer points till the yard.

Regards

Re: Handling Hbi In Conveyor Belts

Posted on 21. Oct. 2005 - 05:49

What is the temperature of the briquettes? WHat are the belt specifications?

We assisted in the BHP-DRI 7 km bi-way overland conveyor and belt design. The briquette temperature specification was set at 120 deg. C.

Various belts were tested, and only one past our criteria of splice endurance strength and power demand. At the elevated temperature, the belt's core rubber lost endurance (fatigue ) strength sufficiently so that many belts were rejected. Likewise, the demand power increased at the lelvated temperature, which exceeded our design criteria, except for one belt.

CDI designed a special jig with a temperature applicator, and then tested the steel cord belt splice patterns. About 25-50% reduction in splice fatigue strength occurred with many belts.

THe BHP 7 transfer chutes degraded the briquettes, losing about 6% to breakage in transit. This can be avoided with a proper design.

The belt suffered cutting due to the briquette sharp ridges found at the briquetting machine parting lines. This can be controlled by the transfer chute design.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450
rekhawar
(not verified)

Re: Handling Hbi In Conveyor Belts

Posted on 21. Oct. 2005 - 06:16

Dear Mr. Nordell,

Thanks for the quick response.

It is at the normal temperature. The belts are M-24 Grade, Nylon/Nylon carcass, 4 ply, with rubber cover 6 mm top.

Th HBI is procured from outside.

Regards

Hbi Handling

Posted on 21. Oct. 2005 - 08:04

Dear Rekhawar

I have designed and supplied Belt conveyors for handling HBI . For hot as well as cold HBI.

Belt cover specifications as indicated by you seems to be in order.

The main important is proper chute design to avoid belt damage and material degradation

In one of the project where material fall on conveyor was more than 5 metres we have to provide spiral chute to avoid material Degradation.

some times you receive 3 or 4 HBi pieces joined together try to avoid these by providing grizzly over receiving station . these pieces may stuck between belt and skirt/chute and may damage belt

A R SINGH

A R SINGH DIRECTOR MODTECH MATERIAL HANDLING PROJECTS PVT LTD PLOT NO.325,SECTOR-24 FARIDABAD,HARYANA, INDIA