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Sweet Charity
Your terminology needs to be interpreted against a sketch. I've been engaged in bulk material handling on 5 continents for about 42 years & can't quite make out what you're looking for.
I do know that if you store sugar in either of the methods mentioned you will finish up with a whole lot of vermin with rotten teeth. Sort of thing! ■
Sugar Storage
Dear Mr. Chetan Dabhade,
assuming you want to store sugar for industrial purposes only, nevertheless the storage in a warehouse (As I understand godown) seems to entail difficulties. If one simply leaves a bag of sugar open at home on the table, it will bake together from air moisture (or get sticky), collect dust on its surface etc. Therefore, if you'd consider a closed bin storage system with respective recollecting & transport machinery, you should be able to maintain the quality of your product. Imo you could identify quite a lot of suppliers in your vicinity, putting the task this way.
Hope I correctly understood your request .
With regards
Roland ■
Re: Bridge-Type Reclaimer
Dear Shri Chetan Dhabade,
Bridge type reclaimer is a very expensive machine, used for reclaiming cum blending operation. For the sugar plant, you need some kind of reclaiming machine. In my opinion, bridge type reclaimer will not suit sugar plants.
The type of reclaimer depends upon the reclaiming capacity tones/hr. I suggest you to mention the required reclaiming rate so that you may get some appropriate suggestion about the type of equipment to be used for your application. There are very large number of manufacturers who have specializations about the various needs of the sugar plants, since long time and you may get easy to implement solution.
Regards,
Ishwar G Mulani.
Author of Book : Engineering Science and Application Design for Belt Conveyors.
Author of Book : Belt Feeder Design and Hopper Bin Silo
Advisor / Consultant for Bulk Material Handling System & Issues.
Pune, India.
Tel.: 0091 (0)20 25871916 ■
Re: Bridge-Type Reclaimer
Thak you, Mulani Sir,
wel so which accumulating machine/ mode you will suggest or think to be suitable for my requirement
Regards, ■
Re: Bridge-Type Reclaimer
Dear Mr. Chetan,
Using Bridge reclaimer for 90 TPH is a costly proposal. I think it would be prudent to use Front end Loader for the same.
Regards.
A.Banerjee ■
Re: Bridge-Type Reclaimer
What's the size of store area,and how much u want to store?
idea of a bridge type reclamer will be more costly than providing a ground hopper with vibro feeder feeding to a evaquating conveyor.
ANM ■
Re: Bridge-Type Reclaimer
Hello Mr. Chetan,
Majority Sugar Industry in India are using the the Underground conveyor system for reclaiming the sugar from the Storage yard by means of the dossers.
I think the cost that you will be paying for the Bridge Type reclaimer will be far more than the cost that you will pay for the Civil for carrying sugar at 90 TPH.
Better option to go for the under ground conveyor System ■
Re: Bridge-Type Reclaimer
For only 90 te/hr I'd consider an open bottomed chain conveyor suspended from an overhead gantry. I recall them sometimes being referred to as "grader conveyors". ■
Sugar The Sweet Part Of Life
![Quote Quote](images/misc/quoteicon.png)
href="showthread.php?p=54795#post54795" rel="nofollow">
Sirs,
We require a system for sugar handling, in which sugar will be stored in the godown, having a Tripper conveyor as a stacking conveyor, we will realy thankful if somebody suggest us proper and proven system for reclaiming the sugar from the godown, (we are currently looking for a under ground conveyor as a accumulating conveyor, but its too costly subjected to civil work;secondly, we are thinking for a bridge type reclaimer over there, so please let us know is that system will be proper or is there any proper reclaimer system specialy for sugar,)
Capacity: 90 tph only
Godown size Length 170 Mtr. x 55 Meter
Thanking you,
Chetan Dabhade
href="mailto:director@squaretechnindia.com">director@squaretechnindia.com
href="http://www.squaretechindia.com" target="blank">www.squaretechindia.com
Namaskar Chetan Dabhade,
Mr. Dabhade,
As your tonnage is small and (I will assume you have not installed the
tripper conveyor I hope any way)- and not desiring to monopolise your thread;
A tripper belt is not needed , nor is a go down/drawpoint and conveyor gallery for what you need.
Many bulk sugar warehouses use material throwers in the united states to stock pile sugar from the ground level fed by a conveyor of some type on wheels and have done so for many years on a properly built concrete slab floor in good condition.
What is has been done here and can be easily accomplished with a dome from "geometrica" for example is to simply create a walled structure to store the sugar product within the dome if a dome is used.
The sugar is dumped in the recieving hopper of the mobile auger conveyor or very small mobile conveyor and conveyed to the end of the auger and then allowed to drop into the throat of a material thrower and then thrown at a very high speed to create the stock pile in your plant with no additional labor.
The grain auger conveyor is much simpler in design wth little maintenance for the end user and uses 110 or 220 ac power with no difficulties.
The material thrower can be mounted on wheels or moved with a forklift to fill the storage area quickly at a very high tonnage with one employee overseeing the auger and movement of the material thrower either being moved by a fork lift or using a wheeled carrier pulling it back as the pile is filled.
==================================================================================================== ================
Another option is a pneumatic conveyor for stock piling and reclaiming
the pneumatic conveyor can be ordered as wheeled unit to be towed by a vehicle or mounted on a cart to be pulled by an employee to its work location or can be made to be stationed in one place or be equiped with a petrol engine or an electric motor.
The vacuum systems built by Walinga for example are very well suited for granular material as they are used primarly for grains but will work with sugar easily at a very high tonnage per hour to the material thrower using the fullfiller thrower for an example.
href="http://www.geometrica.com" target="blank">www.geometrica.com for dome buildings
href="http://www.redler.com" target="blank">www.redler.com for material throwers and the fullfiller for containers
and wheeled units
href="http://www.walinga" target="blank">www.walinga com
The Walinga units can act as a pnuematic conveyor to feed the material thrower with even less work than an an auger and operate hundreds of feet away if desired.
I have no commercial interest in the afformentioned firms Mr. Dabhade
I want you to suceed Mr Dabhade, Niether myself nor the other forum members want you to fail in your pursuit of the proper equipment for your desired task.
If I may ask Is your sugar derived from the tropical sugar beet or sugar cane?
lzaharis
Attachments
■
Sugar The Sweet Part Of Life
Sirs,
We require a system for sugar handling, in which sugar will be stored in the godown, having a Tripper conveyor as a stacking conveyor, we will realy thankful if somebody suggest us proper and proven system for reclaiming the sugar from the godown, (we are currently looking for a under ground conveyor as a accumulating conveyor, but its too costly subjected to civil work;secondly, we are thinking for a bridge type reclaimer over there, so please let us know is that system will be proper or is there any proper reclaimer system specialy for sugar,)
Capacity: 90 tph only
Godown size Length 170 Mtr. x 55 Meter
Thanking you,
Chetan Dabhade
director@squaretechnindia.com
www.squaretechindia.com
Namaskar Chetan Dabhade,
Mr. Dabhade,
As your tonnage is small and (I will assume you have not installed the
tripper conveyor I hope any way)- and not desiring to monopolise your thread;
A tripper belt is not needed , nor is a go down/drawpoint and conveyor gallery for what you need.
Many bulk sugar warehouses use material throwers in the united states to stock pile sugar from the ground level fed by a conveyor of some type on wheels and have done so for many years on a properly built concrete slab floor in good condition.
What is has been done here and can be easily accomplished with a dome from "geometrica" for example is to simply create a walled structure to store the sugar product within the dome if a dome is used.
The sugar is dumped in the recieving hopper of the mobile auger conveyor or very small mobile conveyor and conveyed to the end of the auger and then allowed to drop into the throat of a material thrower and then thrown at a very high speed to create the stock pile in your plant with no additional labor.
The grain auger conveyor is much simpler in design wth little maintenance for the end user and uses 110 or 220 ac power with no difficulties.
The material thrower can be mounted on wheels or moved with a forklift to fill the storage area quickly at a very high tonnage with one employee overseeing the auger and movement of the material thrower either being moved by a fork lift or using a wheeled carrier pulling it back as the pile is filled.
==================================================================================================== ================
Another option is a pneumatic conveyor for stock piling and reclaiming
the pneumatic conveyor can be ordered as wheeled unit to be towed by a vehicle or mounted on a cart to be pulled by an employee to its work location or can be made to be stationed in one place or be equiped with a petrol engine or an electric motor.
The vacuum systems built by Walinga for example are very well suited for granular material as they are used primarly for grains but will work with sugar easily at a very high tonnage per hour to the material thrower using the fullfiller thrower for an example.
www.geometrica.com for dome buildings
www.redler.com for material throwers and the fullfiller for containers
and wheeled units
www.walinga com
The Walinga units can act as a pnuematic conveyor to feed the material thrower with even less work than an an auger and operate hundreds of feet away if desired.
I have no commercial interest in the afformentioned firms Mr. Dabhade
I want you to suceed Mr Dabhade, Niether myself nor the other forum members want you to fail in your pursuit of the proper equipment for your desired task.
If I may ask Is your sugar derived from the tropical sugar beet or sugar cane?
lzaharis ■
Bridge-type Reclaimer
Sirs,
Sirs,
We require a system for sugar handling, in which sugar will be stored in the godown, having a Tripper conveyor as a stacking conveyor, we will realy thankful if somebody suggest us proper and proven system for reclaiming the sugar from the godown, (we are currently looking for a under ground conveyor as a accumulating conveyor, but its too costly subjected to civil work;secondly, we are thinking for a bridge type reclaimer over there, so please let us know is that system will be proper or is there any proper reclaimer system specialy for sugar,)
Capacity: 90 tph only
Godown size Length 170 Mtr. x 55 Meter
Thanking you,
Chetan Dabhade
director@squaretechnindia.com
www.squaretechindia.com ■