Unsymmetrical Hopper load calculation

Posted in: , on 28. Mar. 2006 - 12:02

We manufacture machines that had mineral aggregates storage. It is a silo with rectangular section (6x2.5 m typical) but it has divisions (some pockets of 0.4x2.5 and others of 2.5x2.5 or 1.5x2.5). In the vertical section there is no problem in estimating the loads. The problem is in the 'hopper' sections because we have the openings in one section of 2.5x2.5, so the walls have to incline for changing from 6x2.5 to 2.5x2.5 so we have not the typical hopper in which two converging walls reduces the section to the opening size. We have to walls nearly parallel. We can see it in the following sketch

The question is how to estimate the loads in these sections?. In a very conservative way, can we use vertical load expresions and to compone the forces in the directions normal and parallel to the inclined walls? To use the expresions as it were conventional hoppers? Just in the case of the big pocket, there is a lot of cases in which the angle of the wall is different from one side to other, how can we estimate the loads?

We need only to estimate loads because in our machines all the structures are quite oversized, but it would be a progress to advance in the understanding of these structures.

Re: Unsymmetrical Hopper Load Calculation

Posted on 28. Mar. 2006 - 08:32

Dear Diego,

I did not find your sketch on the forum. I can say that our DEM software can give you the desired hopper forces with any load configuration and any shape including dynamic responses.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Unsymmetrical Hopper Load Calculation

Posted on 31. Mar. 2006 - 12:51

What is your particle size distribution, moisture content and elastic modulus?

Do you need a continuous function of load vs stress? What about arbitrary reclaiming?

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Unsymmetrical Hopper Load Calculation

Posted on 31. Mar. 2006 - 12:57

Also, arbitrary loading tonnage with options on reclaiming

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Unsymmetrical Hopper Load Calculation

Posted on 31. Mar. 2006 - 09:36

The material is aggregates, the properties can be estimated as follows

densitykN/m3

minmax

1719

angle of repose deg

34

Internal friction angle

minmax

3040

Kslateral/press ratio

minmax

0,350,45

Wall friction factorD2 steel

minmax

0,320,58