Re: Non-Intrusive Concrete Silo Surveying
Hi Short answer is no.
Unfortunately , silos are a key part of the flow sheet and business and taking one offline for cleaning and inspection becomes a logistical challenge.
Nothing beats a visual inspection.
I would first look at yr situations
Do you have a design issue or history
Have you had issues before.
Then, an inspection is going to be required - survey first and tehn repairs later
If you have not had issues but would like to be sure, then look at a 2 step inspection - prelliminary with remote access and then one more detailed.
Note that if you find an issue, then you will need another outage to do the repairs.
Cheers
James ■
Sugar Silo
As Mr. Morrish has described so so well is very true.
Other than ground penetrating radar inspection with a wheeled radar cart
winched up the silos exterior, the visual method is the much better method.
Short of complete silo discharge of material you will not be able to safely inspect and catalog any evident damages in the silo without risking an explosion in a fuel rich environment like a sugar silo.
flooding the silo with dry nitrogen or carbon dioxide gas is possible but the personell will be frequired to wear SCBA equipment and full body harness even using an inspection basket with a wire winch and the close inspection of the silo walls will be problematic if a winched basket is used for this as well if the basket creates a spark in an area/void not flooded by the supression gas.
The simpler route would be to wash the interior of the silo with a steam cleaning system which will offer complete sanitary cleaning and remove any loose paint which is a problem if the interior was painted with food grade paint.
And you may want to consider the use of a slick lining material for the silos interior that is a food grade material to prevent any build ups in future. The lining material is easily installed with hand tools but the silo needs to empty and the walls cleaned repaired with mortar and then painted with food grade paint and dryed in any case prior to its installation using scaffolding and aluminum staging for work platforms as the scaffold is extended in height.
lzaharis ■
Advised Best Routes
i woiuld asses product amount then giro-whip any hangups to make safe and enter via rope access and video/photo survey for inspection via your engineers
please see our website
www.intechenvronmental.com
all rope access cxarried out under irata regulations we have carried out structural surveys at heigth for many companies ■
Non-Intrusive Concrete Silo Surveying
Hello,
I was wondering if there are any non-intrusive concrete surveying technologies for internal silo wall inspections (for cracks, exposed reinforcements, spalling of concrete due to weathering etc).
Due to the way we run our factories we are particularly interested in non-intrusive techniques which will allow the integrity of silo concrete walls to be surveyed without the need to empty them in order to scrape down sugar coating which normally lines the wall.s
Self cleaning techniques such as ultrasonic or air blasts (Cardox etc.) can be considered but sugar dust is highly explosive and greater safety measures will be required.
Will appreciate your views/advice
Mohammed ■