Design Calculations for Pneumatic Conveying

Posted in: , on 22. Apr. 2005 - 01:33

My article "Theory and Design of Dilute Phase Pneumatic Conveying Systems" was published this month in

dense_phase_pneumatic_conveying

href="https://who.bulk-online.com/profile/2-reinhard-h-wohlbier.html" target="blank">Powder Handling and Processing magazine. This article gives an easy to use Excel-based calculation method for designing new dilute phase pneumatic conveying systems or for improving the performance of existing conveying systems.

Regards,

Amrit T. Agarwal

Consulting Engineer

Pneumatic Conveying Consulting Services

Email:

dense_phase_pneumatic_conveying

href="mailto:polypcc@aol.com">polypcc@aol.com

Ph and Fax: 304 346 5125

Picture added by Adinistrator as an example:

dense_phase_pneumatic_conveying

href="https://forum.bulk-online.com/attachment.php?attachmentid=42181&d=1415730847" id="attachment42181" rel="Lightbox14426" target="blank">Click image for larger version. Name:DensePhasePneumaticConveying.jpg Views:5935 Size:184.2 KB ID:42181

Re: Design Calculations For Pneumatic Conveying

Posted on 29. Mar. 2016 - 08:30

Mr. Agarwal,

I am interested in:

1) "DEBOTTLENECKING PNEUMATIC CONVEYING SYSTEMS"

2) "Theory and Design of Dilute Phase Pneumatic Conveying Systems"

Thanks!

Re: Design Calculations For Pneumatic Conveying

Posted on 29. Mar. 2016 - 08:30

Mr. Agarwal,

I am interested in:

1) "DEBOTTLENECKING PNEUMATIC CONVEYING SYSTEMS"

2) "Theory and Design of Dilute Phase Pneumatic Conveying Systems"

Thanks!

Re: Design Calculations For Pneumatic Conveying

Posted on 5. Apr. 2016 - 05:48
Quote Originally Posted by henagankView Post
Mr. Agarwal,

I am interested in:

1) "DEBOTTLENECKING PNEUMATIC CONVEYING SYSTEMS"

2) "Theory and Design of Dilute Phase Pneumatic Conveying Systems"

Thanks!

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

Dear Henagank,

I am sending to you PDF copies of my these two articles. Please post any questions or comments in this Forum so that others can participate.

Regards,

Amrit Agarwal

Pneumatic Conveying Consulting

email: polypcc@aol.com

Re: Design Calculations For Pneumatic Conveying

Posted on 5. Apr. 2016 - 05:48
Quote Originally Posted by henagankView Post
Mr. Agarwal,

I am interested in:

1) "DEBOTTLENECKING PNEUMATIC CONVEYING SYSTEMS"

2) "Theory and Design of Dilute Phase Pneumatic Conveying Systems"

Thanks!

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

Dear Henagank,

I am sending to you PDF copies of my these two articles. Please post any questions or comments in this Forum so that others can participate.

Regards,

Amrit Agarwal

Pneumatic Conveying Consulting

email: polypcc@aol.com

Re: Design Calculations For Pneumatic Conveying

Posted on 17. Jun. 2016 - 07:13

Dear Mr. Amrit Agarwal,

Can you send me a copy of your paper "Moving Air in Pneumatic Conveying Systems" please ?

My e-mail: tecnocereal@yahoo.com

Thank you very much.

Tanase TANASE

www.tecnocereal.com[/QUOTE]

++++++++++++++++++++++++++++++++++++++++++++++++++++++

Dear Tanase,

I am sending a copy of my article on Blowers and Fans used to provide motivation air in pneumatic conveying systems.

Hope this article will be useful to you.

Please feel free to contact me if you have any questions.

Regards,

Amrit Agarwal

Consultant

Pneumatic Conveying Consulting

email: polypcc@aol.com

Re: Design Calculations For Pneumatic Conveying

Posted on 17. Jun. 2016 - 07:13

Dear Mr. Amrit Agarwal,

Can you send me a copy of your paper "Moving Air in Pneumatic Conveying Systems" please ?

My e-mail: tecnocereal@yahoo.com

Thank you very much.

Tanase TANASE

www.tecnocereal.com[/QUOTE]

++++++++++++++++++++++++++++++++++++++++++++++++++++++

Dear Tanase,

I am sending a copy of my article on Blowers and Fans used to provide motivation air in pneumatic conveying systems.

Hope this article will be useful to you.

Please feel free to contact me if you have any questions.

Regards,

Amrit Agarwal

Consultant

Pneumatic Conveying Consulting

email: polypcc@aol.com

Request For Your Articles

Posted on 18. Aug. 2016 - 06:40

Dear Amrit,

I just read the thread on pneumatic conveying now.

Please can you send those papers to me as well?

1) "Theory and Design of Pneumatic Conveying Systems"

2) "Debottlenecking Pneumatic Conveying Systems" and

3) "Product Quality in Pneumatic Conveying"

Thanks for the assistance. Really appreciated.

Best Regards,

Ayuba

sinagoke123456@gmail.com


Quote Originally Posted by Amrit AgarwalView Post
My article "Theory and Design of Dilute Phase Pneumatic Conveying Systems" was published this month in Powder Handling and Processing magazine. This article gives an easy to use Excel-based calculation method for designing new dilute phase pneumatic conveying systems or for improving the performance of existing conveying systems.

Regards,

Amrit T. Agarwal

Consulting Engineer

Pneumatic Conveying Consulting Services

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

Picture added by Adinistrator as an example:

dense_phase_pneumatic_conveying

Request For Your Articles

Posted on 18. Aug. 2016 - 06:40

Dear Amrit,

I just read the thread on pneumatic conveying now.

Please can you send those papers to me as well?

1) "Theory and Design of Pneumatic Conveying Systems"

2) "Debottlenecking Pneumatic Conveying Systems" and

3) "Product Quality in Pneumatic Conveying"

Thanks for the assistance. Really appreciated.

Best Regards,

Ayuba

sinagoke123456@gmail.com


Quote Originally Posted by Amrit AgarwalView Post
My article "Theory and Design of Dilute Phase Pneumatic Conveying Systems" was published this month in Powder Handling and Processing magazine. This article gives an easy to use Excel-based calculation method for designing new dilute phase pneumatic conveying systems or for improving the performance of existing conveying systems.

Regards,

Amrit T. Agarwal

Consulting Engineer

Pneumatic Conveying Consulting Services

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

Picture added by Adinistrator as an example:

dense_phase_pneumatic_conveying

Re: Design Calculations For Pneumatic Conveying

Posted on 25. Aug. 2016 - 03:18
Quote Originally Posted by ayuadesiView Post
Dear Amrit,

I just read the thread on pneumatic conveying now.

Please can you send those papers to me as well?

1) "Theory and Design of Pneumatic Conveying Systems"

2) "Debottlenecking Pneumatic Conveying Systems" and

3) "Product Quality in Pneumatic Conveying"

Thanks for the assistance. Really appreciated.

Best Regards,

Ayuba

sinagoke123456@gmail.com

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++++++++++++++++++++++++

Dear Ayuba,

I have emailed to you my Article No. 1 "Theory and Design of Pneumatic Conveying Systems". Please post your comments on the article so that others may join you in this discussion.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@AOL.com

Re: Design Calculations For Pneumatic Conveying

Posted on 25. Aug. 2016 - 03:18
Quote Originally Posted by ayuadesiView Post
Dear Amrit,

I just read the thread on pneumatic conveying now.

Please can you send those papers to me as well?

1) "Theory and Design of Pneumatic Conveying Systems"

2) "Debottlenecking Pneumatic Conveying Systems" and

3) "Product Quality in Pneumatic Conveying"

Thanks for the assistance. Really appreciated.

Best Regards,

Ayuba

sinagoke123456@gmail.com

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++++++++++++++++++++++++

Dear Ayuba,

I have emailed to you my Article No. 1 "Theory and Design of Pneumatic Conveying Systems". Please post your comments on the article so that others may join you in this discussion.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@AOL.com

Bentonite Pnumatic Conveying System

Posted on 5. Sep. 2016 - 01:44

Hi, everybody.

We are going to design pneumatic conveying system for handling "Bentonite".

Does anybody have experience with this bulk material?

Our reference for design is "Pneumatic Conveying of Conveying of Solids" author "R.D Marcus" and I need your guide and experience for obtaining following items for Bentonit:

1. Min. Froude : Fr

2. Max. load ratio:

3. Pipe diameter calculation

4. Pressure lose

5. Air Requirement

Your cooperation in this regards would be highly appreciated.

Bentonite Pnumatic Conveying System

Posted on 5. Sep. 2016 - 01:44

Hi, everybody.

We are going to design pneumatic conveying system for handling "Bentonite".

Does anybody have experience with this bulk material?

Our reference for design is "Pneumatic Conveying of Conveying of Solids" author "R.D Marcus" and I need your guide and experience for obtaining following items for Bentonit:

1. Min. Froude : Fr

2. Max. load ratio:

3. Pipe diameter calculation

4. Pressure lose

5. Air Requirement

Your cooperation in this regards would be highly appreciated.

Re: Design Calculations For Pneumatic Conveying

Posted on 4. Jun. 2017 - 07:48

Could you please send me a copy of your software on Designing a dilute phase pneumatic conveying system.

My email is: dpant615@gmail.com

Re: Design Calculations For Pneumatic Conveying

Posted on 4. Jun. 2017 - 07:48

Could you please send me a copy of your software on Designing a dilute phase pneumatic conveying system.

My email is: dpant615@gmail.com

About The Excel Sheet

Posted on 12. Jun. 2017 - 09:42
Quote Originally Posted by StevenView Post
Thank you Mr. Agarwal for sending me the article on "theory and design of dilute phase pneumatic conveying systems". I found it a practical, hands on approach and I am now trying to compose my own calculation sheet. Since I am European, I have one problem: the use of non-SI units, but I'll get by that !

I can definitely recommend the article!

Dear Steven

Do you have the excel calculation for the design system if yes can you mail me those kiranvarghese1@gmail.com

Thanks in advance

About The Excel Sheet

Posted on 12. Jun. 2017 - 09:42
Quote Originally Posted by StevenView Post
Thank you Mr. Agarwal for sending me the article on "theory and design of dilute phase pneumatic conveying systems". I found it a practical, hands on approach and I am now trying to compose my own calculation sheet. Since I am European, I have one problem: the use of non-SI units, but I'll get by that !

I can definitely recommend the article!

Dear Steven

Do you have the excel calculation for the design system if yes can you mail me those kiranvarghese1@gmail.com

Thanks in advance

About The Pneumatic Conveying System

Posted on 12. Jun. 2017 - 10:00

Does anyone already made an Excel sheet for the design calculation can send me the Spread sheet .

Thanks in Advance

kiran varghese

About The Pneumatic Conveying System

Posted on 12. Jun. 2017 - 10:00

Does anyone already made an Excel sheet for the design calculation can send me the Spread sheet .

Thanks in Advance

kiran varghese

Re: Design Calculations For Pneumatic Conveying

Posted on 12. Jun. 2017 - 11:09

anyone out here can you please send me the excel sheet or any mathematical equations for the design calculation mail me kiranvarghese1@gmail.com

Re: Design Calculations For Pneumatic Conveying

Posted on 12. Jun. 2017 - 11:09

anyone out here can you please send me the excel sheet or any mathematical equations for the design calculation mail me kiranvarghese1@gmail.com

Re: Design Calculations For Pneumatic Conveying

Posted on 13. Jun. 2017 - 05:19
Quote Originally Posted by kiranvargheseView Post
anyone out here can you please send me the excel sheet or any mathematical equations for the design calculation mail me kiranvarghese1@gmail.com



++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

Dear Kiran Varghese,

You can get a copy of my article on these Design Calculations. Just email your request to:

polypcc@aol.com

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Re: Design Calculations For Pneumatic Conveying

Posted on 13. Jun. 2017 - 05:19
Quote Originally Posted by kiranvargheseView Post
anyone out here can you please send me the excel sheet or any mathematical equations for the design calculation mail me kiranvarghese1@gmail.com



++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

Dear Kiran Varghese,

You can get a copy of my article on these Design Calculations. Just email your request to:

polypcc@aol.com

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Re: Design Calculations For Pneumatic Conveying

Posted on 15. Jun. 2017 - 10:07
Quote Originally Posted by amrit agarwalView Post
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

dear kiran varghese,

you can get a copy of my article on these design calculations. Just email your request to:

polypcc@aol.com

amrit agarwal

consulting engineer

pneumatic conveying consulting



i already mailed you sir

thanks in advance

Re: Design Calculations For Pneumatic Conveying

Posted on 15. Jun. 2017 - 10:07
Quote Originally Posted by amrit agarwalView Post
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

dear kiran varghese,

you can get a copy of my article on these design calculations. Just email your request to:

polypcc@aol.com

amrit agarwal

consulting engineer

pneumatic conveying consulting



i already mailed you sir

thanks in advance

About The Calculation

Posted on 29. Jun. 2017 - 10:57

hi guys i tried to make Mr Amrit paper into Excel calculation and all expect the solids accelaration values are not getting the same.

in order to calculate the solids acc the equa used is wxVp/4640

w=solids line loading (lbs/sec.ft2)

vp is particle velocity (ft/sec)

but in page no 21 3.4.1

its written

In the same way enter the solids acceleration formula,

W·Vp/4640, in Cell #C2. For W, enter #C3 and for Vp enter #B10

from worksheet 1. Excel will enter the result in Cell #C2.

and here in worksheet 2 vp is b11 and w is b3

Inorder to calculate the value of W i mulktiplied 10000 lbs/hr with 3600 into sec and divided with the area of pipe

solids acc in worksheet 3 c2 got as same but for c3 am gettinf different value can anyone please help me to solve this issue.

Thanks in advance

kiran varghese

About The Calculation

Posted on 29. Jun. 2017 - 10:57

hi guys i tried to make Mr Amrit paper into Excel calculation and all expect the solids accelaration values are not getting the same.

in order to calculate the solids acc the equa used is wxVp/4640

w=solids line loading (lbs/sec.ft2)

vp is particle velocity (ft/sec)

but in page no 21 3.4.1

its written

In the same way enter the solids acceleration formula,

W·Vp/4640, in Cell #C2. For W, enter #C3 and for Vp enter #B10

from worksheet 1. Excel will enter the result in Cell #C2.

and here in worksheet 2 vp is b11 and w is b3

Inorder to calculate the value of W i mulktiplied 10000 lbs/hr with 3600 into sec and divided with the area of pipe

solids acc in worksheet 3 c2 got as same but for c3 am gettinf different value can anyone please help me to solve this issue.

Thanks in advance

kiran varghese

Re: Design Calculations For Pneumatic Conveying

Posted on 1. Jul. 2017 - 06:13
Quote Originally Posted by kiranvargheseView Post
hi guys i tried to make Mr Amrit paper into Excel calculation and all expect the solids accelaration values are not getting the same.

in order to calculate the solids acc the equa used is wxVp/4640

w=solids line loading (lbs/sec.ft2)

vp is particle velocity (ft/sec)

but in page no 21 3.4.1

its written

In the same way enter the solids acceleration formula,

W·Vp/4640, in Cell #C2. For W, enter #C3 and for Vp enter #B10

from worksheet 1. Excel will enter the result in Cell #C2.

and here in worksheet 2 vp is b11 and w is b3

Inorder to calculate the value of W i mulktiplied 10000 lbs/hr with 3600 into sec and divided with the area of pipe

solids acc in worksheet 3 c2 got as same but for c3 am gettinf different value can anyone please help me to solve this issue.

Thanks in advance

kiran varghese

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++

Dear Kiran,

To calculate pressure drop due to solids acceleration in the first section of the conveying line after the pick-up point, please use zero ft/sec as the solids starting velocity. This is because the solids are at rest at the feed point.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Re: Design Calculations For Pneumatic Conveying

Posted on 1. Jul. 2017 - 06:13
Quote Originally Posted by kiranvargheseView Post
hi guys i tried to make Mr Amrit paper into Excel calculation and all expect the solids accelaration values are not getting the same.

in order to calculate the solids acc the equa used is wxVp/4640

w=solids line loading (lbs/sec.ft2)

vp is particle velocity (ft/sec)

but in page no 21 3.4.1

its written

In the same way enter the solids acceleration formula,

W·Vp/4640, in Cell #C2. For W, enter #C3 and for Vp enter #B10

from worksheet 1. Excel will enter the result in Cell #C2.

and here in worksheet 2 vp is b11 and w is b3

Inorder to calculate the value of W i mulktiplied 10000 lbs/hr with 3600 into sec and divided with the area of pipe

solids acc in worksheet 3 c2 got as same but for c3 am gettinf different value can anyone please help me to solve this issue.

Thanks in advance

kiran varghese

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++

Dear Kiran,

To calculate pressure drop due to solids acceleration in the first section of the conveying line after the pick-up point, please use zero ft/sec as the solids starting velocity. This is because the solids are at rest at the feed point.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Re: Design Calculations For Pneumatic Conveying

Posted on 2. Jul. 2017 - 08:29

Dear kiran,

Welcome to the world of pneumatic conveying.

Take care

Teus

Re: Design Calculations For Pneumatic Conveying

Posted on 2. Jul. 2017 - 08:29

Dear kiran,

Welcome to the world of pneumatic conveying.

Take care

Teus

Re: Design Calculations For Pneumatic Conveying

Posted on 7. Jul. 2017 - 10:54
Quote Originally Posted by Teus TuinenburgView Post
Dear kiran,

Welcome to the world of pneumatic conveying.

Take care



Thanks Teus trying starting to learn from the basics expecting more of your support .

Re: Design Calculations For Pneumatic Conveying

Posted on 7. Jul. 2017 - 10:54
Quote Originally Posted by Teus TuinenburgView Post
Dear kiran,

Welcome to the world of pneumatic conveying.

Take care



Thanks Teus trying starting to learn from the basics expecting more of your support .

Re: Design Calculations For Pneumatic Conveying

Posted on 7. Jul. 2017 - 11:10
Quote Originally Posted by Amrit AgarwalView Post
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++

Dear Kiran,

To calculate pressure drop due to solids acceleration in the first section of the conveying line after the pick-up point, please use zero ft/sec as the solids starting velocity. This is because the solids are at rest at the feed point.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com



Dear Amrit

first of all a big thanks to your reply and for sharing your research paper . Still i have some question please correct me if am wrong.

Is the final answer 7.55 psi or any change in that?

while calculating the solids acce the only variable is the outlet velocity in the equation and for the section number 10 i used outlet gas velocity of 78.63 (O10) which am getting is different value from yours.Can ypu please help me to sort this out?

Thanks in advance

kiran varghese

Re: Design Calculations For Pneumatic Conveying

Posted on 7. Jul. 2017 - 11:10
Quote Originally Posted by Amrit AgarwalView Post
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++

Dear Kiran,

To calculate pressure drop due to solids acceleration in the first section of the conveying line after the pick-up point, please use zero ft/sec as the solids starting velocity. This is because the solids are at rest at the feed point.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com



Dear Amrit

first of all a big thanks to your reply and for sharing your research paper . Still i have some question please correct me if am wrong.

Is the final answer 7.55 psi or any change in that?

while calculating the solids acce the only variable is the outlet velocity in the equation and for the section number 10 i used outlet gas velocity of 78.63 (O10) which am getting is different value from yours.Can ypu please help me to sort this out?

Thanks in advance

kiran varghese

Re: Design Calculations For Pneumatic Conveying

Posted on 9. Jul. 2017 - 10:32

Dear Kiran,


Thanks Teus trying starting to learn from the basics expecting more of your support .

The basics of pneumatic conveying are simple.

The internal energy (gas temperature) of the compressed gas is used to accelerate and convey material.

The energy transfer from gas to particle takes place by exchanging impulse.

Calculating the energy balance of pneumatic conveying is far more complicated and requires knowledge of the involved physics (Newton laws, gas theory, thermo-dynamics, conservation of energy, compressor technology, filter technology, feeder systems, flow behavior of bulk goods, etc.)

Figuring out all the relevant formulas and bringing those together in a working iterative, user friendly, computer algorithm has proven to be a very difficult task.

This task took me many years of studying, mathematics, programming and testing installations.

That part is what I meant with Welcome to the world of pneumatic conveying..

Take care

Teus

Re: Design Calculations For Pneumatic Conveying

Posted on 9. Jul. 2017 - 10:32

Dear Kiran,


Thanks Teus trying starting to learn from the basics expecting more of your support .

The basics of pneumatic conveying are simple.

The internal energy (gas temperature) of the compressed gas is used to accelerate and convey material.

The energy transfer from gas to particle takes place by exchanging impulse.

Calculating the energy balance of pneumatic conveying is far more complicated and requires knowledge of the involved physics (Newton laws, gas theory, thermo-dynamics, conservation of energy, compressor technology, filter technology, feeder systems, flow behavior of bulk goods, etc.)

Figuring out all the relevant formulas and bringing those together in a working iterative, user friendly, computer algorithm has proven to be a very difficult task.

This task took me many years of studying, mathematics, programming and testing installations.

That part is what I meant with Welcome to the world of pneumatic conveying..

Take care

Teus

Re: Design Calculations For Pneumatic Conveying

Posted on 11. Aug. 2017 - 12:21

Dear Mr. Agarwal,

Would you please send me a copy of this paper to my e- mail?

Sincerely Yours,

Hossein

Re: Design Calculations For Pneumatic Conveying

Posted on 11. Aug. 2017 - 12:21

Dear Mr. Agarwal,

Would you please send me a copy of this paper to my e- mail?

Sincerely Yours,

Hossein

Re: Design Calculations For Pneumatic Conveying

Posted on 13. Jul. 2018 - 08:24
Quote Originally Posted by Amrit AgarwalView Post
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++

Dear Kiran,

To calculate pressure drop due to solids acceleration in the first section of the conveying line after the pick-up point, please use zero ft/sec as the solids starting velocity. This is because the solids are at rest at the feed point.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Dear Mr. Agarwal,

First of all I want to give a big thanks for sharing your very valuable article.

Anyway I am facing the same problem as Kiran. I don´t fully understand, how did you get those numbers on solids acceleration pressure drop.

The formula says: W * Vp / 4640

Same as Kiran, I have same result as you for the first segment, but not the same (nor similar) for the others.

If I use the zero velocity as you recommended to Kiran, I can´t get anything else than pure zero.

Can you please be more specific how did you obtain those numbers for solids acceleration pressure drop as the only variable is particle velocity which varies in very small range comparing the pubhlishe variations of solids acceleration pressure drop?

Many thanks in advance for your support!

Kind Regards

Michal Seifert

Re: Design Calculations For Pneumatic Conveying

Posted on 13. Jul. 2018 - 08:24
Quote Originally Posted by Amrit AgarwalView Post
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ ++++++++++++

Dear Kiran,

To calculate pressure drop due to solids acceleration in the first section of the conveying line after the pick-up point, please use zero ft/sec as the solids starting velocity. This is because the solids are at rest at the feed point.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Dear Mr. Agarwal,

First of all I want to give a big thanks for sharing your very valuable article.

Anyway I am facing the same problem as Kiran. I don´t fully understand, how did you get those numbers on solids acceleration pressure drop.

The formula says: W * Vp / 4640

Same as Kiran, I have same result as you for the first segment, but not the same (nor similar) for the others.

If I use the zero velocity as you recommended to Kiran, I can´t get anything else than pure zero.

Can you please be more specific how did you obtain those numbers for solids acceleration pressure drop as the only variable is particle velocity which varies in very small range comparing the pubhlishe variations of solids acceleration pressure drop?

Many thanks in advance for your support!

Kind Regards

Michal Seifert

Re: Design Calculations For Pneumatic Conveying

Posted on 15. Jul. 2018 - 01:59

Dear Michal Seifert,

The pressure drop, caused by the acceleration of material is given as:

????????????????????????????????????=1/2????????????????????/????(????????????????????????????????????(????+1)^2????????????????????????????????????(????)^ 2)

As the velocity increases along the pipeline, due to air expansion, the pressure drop for kinetic energy also increases along the pipeline.

At a diameter increase, in case of a stepped pipeline, some energy is regained from the material kinetic energy.

At the same time, a particle is constantly falling in the air flow, due to gravity.

This “falling velocity energy” has to be accounted for also.

The formula, W=Vp/4640 is a different form of the formula I gave above.

Teus

Re: Design Calculations For Pneumatic Conveying

Posted on 15. Jul. 2018 - 01:59

Dear Michal Seifert,

The pressure drop, caused by the acceleration of material is given as:

????????????????????????????????????=1/2????????????????????/????(????????????????????????????????????(????+1)^2????????????????????????????????????(????)^ 2)

As the velocity increases along the pipeline, due to air expansion, the pressure drop for kinetic energy also increases along the pipeline.

At a diameter increase, in case of a stepped pipeline, some energy is regained from the material kinetic energy.

At the same time, a particle is constantly falling in the air flow, due to gravity.

This “falling velocity energy” has to be accounted for also.

The formula, W=Vp/4640 is a different form of the formula I gave above.

Teus

Re: Design Calculations For Pneumatic Conveying

Posted on 15. Jul. 2018 - 08:12
Quote Originally Posted by kiranvargheseView Post
Dear Amrit

first of all a big thanks to your reply and for sharing your research paper . Still i have some question please correct me if am wrong.

Is the final answer 7.55 psi or any change in that?

while calculating the solids acce the only variable is the outlet velocity in the equation and for the section number 10 i used outlet gas velocity of 78.63 (O10) which am getting is different value from yours.Can ypu please help me to sort this out?

Thanks in advance

kiran varghese

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

Dear Kiran,

I think the equation you are using for calculating the Fanning Friction Factor has an error.

I will be glad to send the correct equation to you. Please contact me by email.

Regards,

Amrit Agarwal

Pneumatic Conveying Consulting

Re: Design Calculations For Pneumatic Conveying

Posted on 15. Jul. 2018 - 08:12
Quote Originally Posted by kiranvargheseView Post
Dear Amrit

first of all a big thanks to your reply and for sharing your research paper . Still i have some question please correct me if am wrong.

Is the final answer 7.55 psi or any change in that?

while calculating the solids acce the only variable is the outlet velocity in the equation and for the section number 10 i used outlet gas velocity of 78.63 (O10) which am getting is different value from yours.Can ypu please help me to sort this out?

Thanks in advance

kiran varghese

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Dear Kiran,

I think the equation you are using for calculating the Fanning Friction Factor has an error.

I will be glad to send the correct equation to you. Please contact me by email.

Regards,

Amrit Agarwal

Pneumatic Conveying Consulting