Re: Centrifugal Compressor Shaft Work
Visit any mainstream manufacturer's website & you will find a selection page which will give you the shaft power requirement from your input conditions. RPM will usually be 3575, for the 1st stage, motor/compressor match.
There are formulae but the web is a far better place than the textbook. ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Centrifugal Compressor Shaft Work
Hi, thanks for early reply. I have plant data for the compressor, but it is just the input and output stream data and the speed in rpm. So from that I can have input and output enthalpy. But I want the real work to calculate the heat loss because of leakage from energy balance.
Can you help me with the adress of a good site from those manufacturer's websites you mentioned please.
Regards,
Mariam ■
Re: Centrifugal Compressor Shaft Work
Dear Maryam,
The formula to be used is depending on the type of compressor (piston, lobe blower, screw compressor with internal compression, etc.) and the degree of cooling.
Intake volume, internal leakage (or internal volume displacement) as well as compression ratio (external and internal) are necessary data for a calculation.
Then you can use the formulas from your thermo dynamics book.
If you know the manufacturer and the type, you can visit their website or contact their representative.
Calculating the power demand or power delivery through enthalpy drop (as often done in steam installations) is not usual for compressors.
best regards
teus ■
Teus
Re: Centrifugal Compressor Shaft Work
Look at Ingersoll Rand; Atlas Copco & Howden websites. ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Centrifugal Compressor Shaft Work
dear Maryam,
I overlooked the word “centrifugal” in your original question.
For the calculation of a centrifugal compressor, you must know the geometry of the fan (or blades) and from the housing.
This is not a simple task and should be left for an experienced expert.
When using a centrifugal fan, you must know the complete pressure-volume curve.
Using a centrifugal fan in pneumatic conveying is usually not advisable.
success
teus ■
Teus
Re: Centrifugal Compressor Shaft Work
Dear Tues,
My compressor is a centrifugal compressor and it is used for compressing Propane in a refrigeration cycle. How to calculate work?
Regards,
Maryam ■
Re: Centrifugal Compressor Shaft Work
ISBN-0-471-48680-7 "Chemical Process Design & Integration" Robin Smith - Wiley; Chapter 24 gives a worked example of a propane refrigerant cycle. You will need to input the chiller conditions to derive your coefficient of performance & then you will have to factor (0.6 ??) to estimate the mechanical work. The factor is built in to the manufacturers' web pages. Extra mechanical work for subcooling, against downstream flashing, is also required if your plant is hot weather.
How many TR are you talking about; so that you can qualify this thread for a bulk handling topic? <500 TR is hardly enough. ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Centrifugal Compressor Shaft Work
Dear Johngately,
The book is due in our library till 5th Nov:-(,
What does TR stand for? ■
Re: Centrifugal Compressor Shaft Work
I had presumed that the book would be on the shelf in the technical bookshop in the Singapura Centre opposite the Beras Basa MRT station, but.
TR is tons refrigerant. One TR is, if I remember right, 12K BthU/hr which is supposed to be the enthalpy change rate while freezing a ton of water. I've never cross checked the units but it seems right. As an idea, the bigger units, screws, will produce about 900 TR for 2.5MW.(2.8MW motor framing To suit API 619 (I think)) ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Centrifugal Compressor Shaft Work
total refrigerant flow rate is 827KNm3/h. Do you mean this? I don't understand what is API? I cannot buy the book and can take it from library only on 6th Nov. Can you help me before that? ■
Re: Centrifugal Compressor Shaft Work
Originally posted by maryam
I don't understand what is API?
This may be of assistance --
http://committees.api.org/standards/tech/docs/619ti.xls ■
Re: Centrifugal Compressor Shaft Work
For a centrifugal compressor the estimated polytropic efficiency is 0.017lnF+0.7 where F is the inlet flow in m3/sec. This seems to almost match the units of refigerant flux you mention: if N is for normal? ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Centrifugal Compressor Shaft Work
yes N stands for normal. So I can calculate polytropic efficiency,which is near 70. but my question was the shaft work input? You wrote 900 TR is 2.5 MW , so now my flowrate is 827 TR / h. what is work? Or do you men I can write h2-h1/polytropic efficiency? What about COP and the procedure you mentioned from that book? ■
Re: Centrifugal Compressor Shaft Work
Dear Tues,
Why is it like this that for compressors they dont use enthalpy balance for calculating work while they do this for turbines? Are you following my post? Can you help me? ■
Re: Centrifugal Compressor Shaft Work
Dear Myryam,
Yes, I am following your post with great interest (as all other posts)
When the subject changed to refrigeration, I was ruled out as I am not familiar with that technology enough.As I am working in the field of pneumatic conveying installations, I can handle the application and theory of positive displacement compressors (pistons, screws, vanes, waterring, roots type, etc)
The calculation of this type of pumps is fairly easy.
Displacement is volume times rpm.
Compression principle can be adiabatic, isochoric, isothermal, or polytrophic.
All the relevant formulas are in your thermo dynamic handbook.
The calculation of a turbine or ventilator is more complicated, because of the way the energy is transferred to the gas. (transfer of impulse)
Then the performance is pressure dependant and the calculation uses velocity vector diagrams, determined by the shape of the impeller blades.
(Application of adjustable diffuser vanes etc.)
Using enthalpy calculation in steam installations give you the available energy in the steam, which can be converted into mechanical energy.
How that is done, is a completely different technique. (Turbines, piston engines etc.)
Your question covers the technology for which an expert needs years of studying.
best regards
teus ■
Teus
Re: Centrifugal Compressor Shaft Work
TR is not the refrigerant flow rate. It is the capacity of the system. Don't run before you can walk. Read a good book which covers the technology.
Refrigeration plant consists of complex compressor stations & simpler vessels & heat exchangers hopefully working safely (827,000 cubic metres per hour of propane is not to be sniffed at)(phew) harmoniously. One expert told me that in refrigeration the first 18 years were the hardest! ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Centrifugal Compressor Shaft Work
Dear Johngately,
Do you mean this flowrate is small?
I am looking forward to reading that book of Dr.Robins Smith. I saw that book previousely but I didn't read that chapter.
my Q is simple, I want to do energy,entropy and exergy balance around a nonadiabatic centrifugal compressor. How to calculate Q, heat to environment? I taught I should have W to get Q from energy balance. but how to have W? Is it given by the manufacturer company? ■
Re: Centrifugal Compressor Shaft Work
Dear Johngately,
I got Smith's book today. There is another formula on page 536, Equ B.35. I think this is a good formula for calculating the actual power requirement. Thanks for the book and let me know your ideas? any help on exergy? ■
Re: Centrifugal Compressor Shaft Work
Dear Jonegately,
In Smith's book how we can get heat capacity ratio of 1.3 , 1.13, 1.16 for example 24.4? this is at what temp and pressure? ■
Re: Centrifugal Compressor Shaft Work
Dear (expert)Sir/Mdm
Please explain to me about Liquid Piston Compressor,
Where to get more information about this type of compressor,
What are their application normally.
Thank you v m indeed,
Best regards, ■
Re: Centrifugal Compressor Shaft Work
Hello Maryam,
I haven't got my copy of Smith's book handy so I can't comment yet.
Hello Stngoh,
Liquid Piston Compressor sounds like a Liquid Ring Pump. They are manufactured to the Elmo patent which ran out in the early part of the last century. There is an excellent description in the Hick Hargreaves Handbook, they are now part of BOC Edwards but still based in Bolton, Lancs UK. Nash are another manufacturer but I can't vouch for their publication strengths. LRP's are used extensively for filtration duties & large scale evacuation processes. Factors to consider are the seal water qualities & temperatures; the latter has great influence on the system efficiency because 90% of the work done goes into the seal water. Hope it helps. ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Centrifugal compressor shaft work
Is there any formula for calculating the shaft work of compressor in KW having speed in rmp and input and output pressures? ■