NBE Bulk Material Packaging System

Posted in: , on 20. Feb. 2013 - 13:42

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Bulk Material Packaging Operation Uses Three, High-capacity Storage Vessels To Ensure 50,000 pound/hour Process Rate

Holland, Michigan, USA (February 20, 2013) – National Bulk Equipment, Inc. (NBE). This self-contained, high-volume bulk material packaging system processes up to 50,000 pounds/hour of combustible materials of varied physical characteristics, including: interlocking flakes and free-flowing, friable rods. Process operations include: material discharge from bulk bags; material introduction from belt flaker units; enclosed, vertical conveying; high-capacity bulk storage; material conditioning; and packaging into bulk bags. Integral to providing a reliable, consistent, high-volume material supply to the downstream bulk bag packaging operation are three, 1,060 cubic-foot capacity storage vessels. Built to ANSI and ASME standards, each 12-foot diameter vessel is constructed of 304 stainless steel, and is internal pressure rated to 116 PSIG. Material is supplied to each vessel from a 50-foot tall bucket conveyor through a 3-way flange inlet that directs material to size reduction units then into the storage vessel. Material is discharged from each storage vessel to the bulk bag filling systems using 12-inch, cast stainless steel rotary airlock valves rated to 150 PSIG and 400ºF material contact. Conditioned material is packaged using three, bulk bag filling stations, each at a process rate of 17,000 pounds/hour. Integrated, NTEP-certified hang-weigh scale systems (Cert. No. 07-108) ensure each filled bulk bag package weighs accurate to +/- .01% of total bag capacity, up to 4,500 pounds.


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Self-contained, high-volume bulk material packaging system



System-wide process automation and controls communication are managed from the facilities supervisory control and data acquisition system (SCADA). Equipment-level automation and controls are centralized to a single, menu-driven, touch-screen HMI, designed and built by NBE.

Operator exposure to caustic material was eliminated, and operator physical ergonomics were optimized as a result of rigorous NBE risk assessment procedures. NBE expertise in specifying, designing, and manufacturing process systems to application-appropriate codes, standards, and regulations ensured system compliance at start-up.

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Nbe Bulk Material Packaging System

Erstellt am 20. Feb. 2013 - 06:33

Dear Sirs, We are doing detailed feasibility for a 10 mtpa bulk packing/bagging and dispatch station near port. This concept is similar to CFS ( Container freight stations near ports). In the proposed station, we shall be bringing various bulk materials like Alumina, Fertiliser, Gypsum (POP), Special cement from port/ports and then packed in different packages for final dispatch to end user. I think in India, no body has such type of system.

Regards,

Anil Seth

www.libranengineering.com