Ffs Technology By Payper
FFS TECHNOLOGY FOR CORROSIVE PRODUCTS
During 2010, PAYPER has been chosen to solve specific problems for corrosive products using FFS technology, positioning itself as a leading supplier of tubular winding machines for aggressive products. We would like to highlight four specific projects for their characteristics and distinct issues, but with one common denominator: The demand for results.
The pressure given in recent years upon FFS applications has allowed new solutions for projects with some degree of difficulty, both by the characteristics of bagging products as environmental conditions of the facilities.
ASSAC L10 bagging machine in its version for "difficult" product like corrosive, hygroscopic and sticky, had solved problems found in different production plants as ADUBOS DEIBA (Manufacturer of fertilizers in Portugal) where the variety of particle sizes required a versatile machine and, in turn, fully conceived to withstand the extreme aggressiveness of bagged product. TALLERES JOSE MIGUEL (Spain), specialized in salt treatment plants, installed within the macro project KROFOTIN NOVOSEL (Albania) a FFS station that not only bag sea salt but by its very location is located in the same saline. Thanks to the solution Assac L10, having the possibility of bagging in the saline itself, that drastically reduces the costs of the plant itself and gives more flexibility. For BRITSH SALT (UK), the largest salt producer in the UK, the modernization of the productive line, required to install a production tool that would allow work to endure the conditions of the salt, giving flexibility in the size of bags and ensure total reliability in order to work within a just-in time management. And recently, NITROFERT LIMITED (Ireland), another FFS bagging machine for fertilizer in bags of 50 kg.
The reliability and flexibility of the ASSAC concept have been the key element.
These four installations are a good example that the PAYPER’s FFS technology goes beyond a simple bagging machine as a tool fully integrated into modern production lines.
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New Bagging Lines For Building Materials
PAYPER DELIVER NEW BAGGING LINES FOR BUILDING MATERIALS
Despite the recent world crisis, the building industry is still very active in some world areas. Due to our world wide network of customers, we have got many orders in the last times to supply bagging machines for new plants producing dry mortar and building chemicals.
Many well known international customers, as SIKA, BASF, PAREX or WEBER SAINT GOBAIN, have ordered from us new machines for their projects in Middle East, South Asia and Latinamerica. New regional manufacturers as KARBETON in Turkey or BCIC in Saudi Arabia are also expanding to produce building materials, and we have also got important bagging machinery orders from them.
Finally, PAYPER is regularly supplying bagging machines to the most relevant international companies that built turn – key dry mortar plants, as M-TEC from Germany or LAHTI from Finland.
All these companies have ordered our air packer model PFG10, one of the world references to bag bulk dry powders in paper bags. The PFG10 offers a perfect combination of weight accuracy and output capacity. Combining several PFG10 air packers in line, we get easily more than 2000 bags/hour of 25 kg filled with dry mortar.
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News from Payper Bagging Technology
FIVE AUTOMATIC BAGGING LINES CSA-105 Sold to India
PAYPER, the Spanish leading company in bagging technology, will install five automatic bagging lines of the very new generation in Indian petrochemical companies.
After several trade missions in India and the good level of work performed, PAYPER will enter soon the Indian petrochemical market installing 5 of its brand-new automatic bagging lines in the companies HMEL and GAIL.
Some similar automatic bagging lines are already installed in the country but PAYPER stands out from other suppliers bringing major technological improvements. That means a new benchmark concept in the industry increasing machinery benefits and also maintaining competitive prices. Meanwhile, PAYPER is working on other major projects in order to consolidate its presence and after-sales service in India.
The machinery to be installed in both companies is the high production CSA105, compact, lightweight and low power consumption, ideal for bagging all kinds of granulated product (sugar, rice, salt, feed, grain, fertilizers, etc.).. CSA100 concept incorporates the latest advances in bagging technology to ensure maximum capacity and improve lines cost-effectiveness. For example, features include compatibility with PP-woven bags, paper or PE bags both flat and gusseted, without effects on the production. Moreover, empty bags storage is designed for high capacity, then prevents downtime of the machine by providing full productivity.
Payper scope of supply incorporates high precision auxiliary accessories such as specific weight controller MCB + using touch screen as Man Machine Interface (MMI) and with the capacity to weight gram by gram and high-speed net scale PN-90/CGS (up to 2200 bags/hour).
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