Fabric Belt Hot Vulcanizing Joints Procedure

Posted in: , on 27. May. 2010 - 18:08

Dear experts,

If you have standard procedure for hot vulcanizing joints request you to post here urgently.

Also request to advise for the following queries:

1. What thickness of insulation compound to be provided between the matching plies? How is it decided?

2. Should we apply more cover compound at channels? If yes, how much thickness should be more applied than the mother belt’s top & bottom covers?

3. What should be the gap between the leading & trailing plies in the splicing area?

4. What is the upper limiting temperature of heating platens and vulcanizing materials?

5. Can we use old conveyor strips at the edges of splicing area in stead of edge bars? If not, please let us know the reasons.

Your earliest reply with reasoning for your answers will be much appreciated.

Thanks a lot & high regards,

Re: Fabric Belt Hot Vulcanizing Joints Procedure

Erstellt am 27. May. 2010 - 04:19

All the information you need must come from the belt manufacturer - they will give you the required procedures for splicing your belts.

If they can't then you need a new belt supplier.

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

Re: Fabric Belt Hot Vulcanizing Joints Procedure

Erstellt am 27. May. 2010 - 06:28

Thank you Mr.Gari Blenkhorn,

But there could be few basic rules for deciding the answers of these queries.

1. If the gap between the successive plies is say 0.8 mm, what could be the insulation compound to be applied?

2. If the top cover & bottom cover thickness is say , 5 and 3 mm, what could be the cover compounds thicknesses? How much more should be filled than 5 & 3 mm ?

3. Before few years, I read in the manuals that the gap between leading & trailing plies was virtually nil. Almost touching each other. But now gap is recommended.

4. In my vulcanizing machine, the thermometer was showing 145 deg centigrades. But it was doubtful that if the total platen was having uniform temperatures. Hence having higher temperature would ensure melting of compounds fully. So I need the higher temperature for at least HR & M24 grade belts.

5. Edge bars are recommended at the edges. But why not old conveyor strips? This is particularly helpful when I join old belts or old & new belts.

There could be logical answers for all which I am requesting.

Thanks & regards,

Re: Fabric Belt Hot Vulcanizing Joints Procedure

Erstellt am 28. May. 2010 - 03:21

Personally, I much prefer to splice it cold..

(see previous thread)

Cheers

LSL Tekpro

Graham Spriggs

Re: Fabric Belt Hot Vulcanizing Joints Procedure

Erstellt am 28. May. 2010 - 04:57

Dear Mr.Graham Spriggs,

Cold vulcanizing method is not applicable for HR belts, as far as I know.

Thanks & Regards,

Re: Fabric Belt Hot Vulcanizing Joints Procedure

Erstellt am 29. May. 2010 - 03:00

Dear Experts,

Cold vulcanizing joints may not give sufficient warning before their failure compared to that of hot vulcanizing joints.

Thinking further, conveyor belts are manufactured on hot vulcanizing method only.



I wish that they would be manufactured on cold vulcanizing method in near future.

Imagine the power & water saving on thousands and thousands of belt manufacturing across the globe and the other environmental benefits if they are switched over to cold vulcanizing methods! Sc 4000 are environment friendly.

Your comments please.

Thanks & regards,