New Generation of Mixing Devices for Complete Discharge
amixon® has developed a new generation of mixing devices for complete discharge. This included the development of two innovations: a new geometry for mixing devices and a new discharge device.
SinConvex® mixing tool with sinusoidal-shaped outer contour
The SinConvex® mixing tool has a sinusoidal outer contour. The effect of this is that the mixtures are conveyed upwards along the vessel walls and flow downwards into the centre of the vessel. This geometry guarantees that all the mixture flows down to the bottom of the container during discharge, a process which involves only a small amount of energy input and friction. At the same time the quality of the mixture produced is perfect.
Complete discharge thanks to ComDisc® discharge device
At the bottom of the container the innovative ComDisc® discharge device ensures complete discharge. The arm of the mixing device is equipped with one or several mixing blades. During mixing the wing turns to the rear for not disturbing the flow. Only with filling level down it starts to rotate and pushes the mixture residues gently to the outlet, thereby avoiding contact with the bottom of the mixer.
The system is constructed in such a way that it guarantees safe cleaning and drying. The entire mixing tool fulfils the requirements of the EHEDG and 3a Sanitary Standards and can therefore also be used in applications demanding a high standard of hygiene.
Sample calculation: a saving of more than 15,000 euros per year
Combining these two innovations results in 100% residue-free discharge. By way of example, a simple calculation for a 2,000 litre mixer illustrates the benefits clearly: given ten batch changes a day and a calculated mixture value of €5/kg, you can gain around an extra 1,800 kg more material per year. This means a saving of €9,000. Cleaning time is cut from about ten to two minutes at the same time. Given an hourly wage of €25 for the operating staff, this means a cut in staff costs of about €6,660, giving a total annual saving of as much as €15,660 per year.
A contribution to efficient, sustainable production
Thus the new, patented mixing tool contributes to efficient, sustainable production. amixon® offers prospective customers corresponding trials, using customised mixtures in its technical centres in Paderborn/Germany, Memphis/USA and Osaka/Japan.
Also for retrofitting amixon® mixing systems
SinConvex® and ComDisc® technology can also help to subsequently optimise the mixing process. The innovative mixing tools can be retrofitted in almost all of the amixon® mixing systems, for example in single-shaft mixers, twin-shaft mixers and in vacuum-mixer dryers and reactors.
New Generation of Mixing Devices
New Generation of Mixing Devices for Complete Discharge
amixon® has developed a new generation of mixing devices for complete discharge. This included the development of two innovations: a new geometry for mixing devices and a new discharge device.
SinConvex® mixing tool with sinusoidal-shaped outer contour
The SinConvex® mixing tool has a sinusoidal outer contour. The effect of this is that the mixtures are conveyed upwards along the vessel walls and flow downwards into the centre of the vessel. This geometry guarantees that all the mixture flows down to the bottom of the container during discharge, a process which involves only a small amount of energy input and friction. At the same time the quality of the mixture produced is perfect.
Complete discharge thanks to ComDisc® discharge device
At the bottom of the container the innovative ComDisc® discharge device ensures complete discharge. The arm of the mixing device is equipped with one or several mixing blades. During mixing the wing turns to the rear for not disturbing the flow. Only with filling level down it starts to rotate and pushes the mixture residues gently to the outlet, thereby avoiding contact with the bottom of the mixer.
The system is constructed in such a way that it guarantees safe cleaning and drying. The entire mixing tool fulfils the requirements of the EHEDG and 3a Sanitary Standards and can therefore also be used in applications demanding a high standard of hygiene.
Sample calculation: a saving of more than 15,000 euros per year
Combining these two innovations results in 100% residue-free discharge. By way of example, a simple calculation for a 2,000 litre mixer illustrates the benefits clearly: given ten batch changes a day and a calculated mixture value of €5/kg, you can gain around an extra 1,800 kg more material per year. This means a saving of €9,000. Cleaning time is cut from about ten to two minutes at the same time. Given an hourly wage of €25 for the operating staff, this means a cut in staff costs of about €6,660, giving a total annual saving of as much as €15,660 per year.
A contribution to efficient, sustainable production
Thus the new, patented mixing tool contributes to efficient, sustainable production. amixon® offers prospective customers corresponding trials, using customised mixtures in its technical centres in Paderborn/Germany, Memphis/USA and Osaka/Japan.
Also for retrofitting amixon® mixing systems
SinConvex® and ComDisc® technology can also help to subsequently optimise the mixing process. The innovative mixing tools can be retrofitted in almost all of the amixon® mixing systems, for example in single-shaft mixers, twin-shaft mixers and in vacuum-mixer dryers and reactors.
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