Effect of Moisture in Conveyor Trajectory

Posted in: , on 20. Jul. 2009 - 13:36

Hi,

I understand that the trajectory found from CEMA's method is not accurate since it is derived from high school physics.

Is there any other method which describes the material trajectory in more precise way, especially when the material is sticky (because of moisture and adhesion)?

I know that there is one method called Dunlop method which renders more appropriate results. But would like to know are there any other advanced methods which have been developed.

Also, I'm interested in knowing that whether DEM gives accurate results for material trajectory? Have they ever been physically validated?

I would like to do research in the effect of moisture in the material trajectory. Any pointers to papers on this would be appreciated.

thx

Re: Effect Of Moisture In Conveyor Trajectory

Erstellt am 21. Jul. 2009 - 09:37

IMO all methods of calculating the trajectory are approximate because bulk materials in themselves are not 100% consistent.

If you want to do some research get yourself a range of belt conveyors that you can run at a range of speeds and a range of materials, measure the trajectories that result, compare them with various published theoretical methods and post the results back here when you have completed them.

By all means try DEM, but you will need to feed in the correct parameters or as with any software GI=GO.

Chute Flow - Dem - Moisture

Erstellt am 21. Jul. 2009 - 09:49

We have made DEM studies of cohesion and ore trajectories for water and oil binders in chutes and on large apron feeders with high collapsing ore walls.

The cohesive strength can significantly influence the trajectory, especially for slow moving belts.

If the cohesion strength can support its own mass, in such cases, you witness the ore adhering to the head pulley and the strength is judged/calculated by the particle size and centrifugal force applied.

Many have seen belt cleaners consumed by the sticky-tricky ore pile-up on the cleaner defeating their function.

In summary, DEM can do a reasonable job when you can calibrate the behavior.

It would be extremely difficult to produce a simple equation that replicates these conditions.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450