Rolling Back Of Iron Ore Pellets
Pellets will roll back on a normal conveyor if inclination is more than 12.5 Deg. You have to use chevron strips on belt to prevent roll-back. ■
Re: Rolling Back Of Iron Ore Pellets
Thanks a lot Mr.Vinayak. I forgot write the conveyor width. Say it is 800 mm.
Roll back may happen if there is discontinuity of matrial or at the end of feeding. So I feel 12.5 degree is considered assuming there will be discontinuity of feeding or at the end of feeding.
Assuming that you are feeding 500 TPH at 12.5 degree of conveyor, will it rollback? The trailing material may not allow the preceding material to start rolling back. At 250 TPH, it may not roll back. At 100 TPH, it may not. At 50 TPH, it may roll back. I am searching for the relation between TPH , conveyor width and angle of conveying.
Please bear with me and correct me if I am wrong.
Regards, ■
Rolling Back Of Iron Ore Pellets
Selection of conveyor speed, width, troughing angle is based on product to be handled and capacity. Conveyor will be designed for loading the belt to optimum profile for normal operation. Pellets are like rough marbles and have a small angle of repose. They can easily start rolling back if incline is steep. ■
Re: Rolling Back Of Iron Ore Pellets
Just heed what Vinayak is telling you. What can roll back will roll back! ■
Re: Rolling Back Of Iron Ore Pellets
Dear Experts,
Can the rolling of pellets be minimized, if Variable speed drive is introduced and ramp down time is extended ?
Regards, ■
Re: Rolling Back Of Iron Ore Pellets
It will be minimised only during starting as you are reducing acceleration of belt at starting. The actual factors responsible for rolling is internal friction factor between the particles and friction factor between particle & belt.
with regards,
C B Ray ■
Re: Rolling Back Of Iron Ore Pellets
Hello Sganesh..
I have found that iron ore pellets tend to run back at the start of feed and at the end of feed if the belt is more than 11 degrees, which is close to the 12.5 degrees previously mentioned.
Anyway, the situation is made worse by having a flat cental roll in the middle of the carry side. At low tonnages, there aren't enough pellets to pack together to stop roll-back. Loose pellets simply roll back.
So... what I do, is carry the pellets on 4 roll carry idlers (or even 2 roll)
The pellets roll to the centre of the vee and pack so as to stop roll back, even at fairly low tonnages. Much much better than 3 roll.
Cheers
LSL Tekpro ■
Pellet Roll Back
You have written that the conveyor rarely stops. (Please assume that material is continously fed and stopping of the belt is very very rare, that too with load).
Vriable speed drive can slow down the conveyor to keep loading uniform. Pellets will roll if inclination exeeds 12 Degrees. Safe to limit inclination to 11 Deg. Alternative is to use belt with chevron strips. You are already doing it. Use of normal belt t 14 Deg inclination for handling pellets is no no. ■
Rolling Back of Iron Ore Pellets
Dear Experts,
Could you please explain the relation among TPH, Conveyor speed and angle of conveying to avoid rolling back of iron ore pellets.
Can I replace a chevron conveyor , having 35 degree trough angle, speed is 1 meter / second and 14 degree conveying angle. Material is iron ore pellet with zero fines and at load is minimum 5 TPH and maximum 40 TPH. Please assume that material is continously fed and stopping of the belt is very very rare, that too with load. ( All the above are examples only ).
Thanks and regards. ■