New Idler Design/Concept

Posted in: , on 28. Aug. 2008 - 04:57

We at CW-21 INC, want to get the information out about our Patented Self Cleaning Idlers. We offer all sizes, and both trough and return rollers. These rollers are solid UHMW with 2 patented concepts. 1.) the outer diameter design has systematic grooves that allow potential build-up to exit the roller. 2.) Bearing over bushing design. This allows the roller to initally run with bearings, and if they fail it will run bearing-less for a peroid of time which will allow maintnenace to schedule in the change out.

The solid design allows for greater impact absorption if needed, as well as continious belt support without the worry of damaged belts.

These rollers are combined with either standard frames or the "Corey Matters Quik Change Frames".

Please contact me at cw21inc@aol.com for more information.

Will Justin 813-313-8133

Re: New Idler Design/Concept

Erstellt am 28. Aug. 2008 - 02:01

I have pictures taken on a scheduled maintenance day after our employees pulled this set off a belt in the phosphate industry. We re-installed them that day and have been tracking 15 months to date. We have not seen a failure on one of our rollers in almost 2 years. Please let me know what your opinion or any ideas of where we can try to putthese to find out where they dont work. We are offering test discounts, and bulk order discounts.

Will Justin 813-313-8133

Re: New Idler Design/Concept

Erstellt am 29. Aug. 2008 - 04:25

What CEMA ratings do you meet and what type of seal system do you have for the bearings?

I am in the salt mining business and materials of construction, load ratings and seals are the most critical to me.

Do you have a website that I could review your techinical specifications of your rolls?

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

Cema Ratings

Erstellt am 29. Aug. 2008 - 08:20

We have multiple size bearings to conform to multiple CEMA ratings. We use american made sealed roller bearings that do not require to be re greased. Our bushings system is a proprietary polymer material that encapsulates the bearing. Our shaft is a solid shaft, and we have multiple versions of this roller available.

If you are interested please send me the specs that you require and I will personally have our testing facilities test our load capabilities and speed to your application.

Please send e-mails to CW21inc@aol.com.

With tests being ran across the state of FL. we feel our roller is the best choice against corrosive atmospheres i.e salt water.

Once I get your information I will also put together a package of test results and options that are best suited for you.

Thank You, and I look forward to hearing from you,

WIlliam Justin

Will Justin 813-313-8133

Idlers Seals

Erstellt am 30. Aug. 2008 - 10:14

Our sealing system is very simple, yet efficent. The bearing has its standard factory seal. To eliminate product ever making it to the bearing, we have our "bushing material" machined so the bearing is pressed into it. We also have an O-ring that seals gap between shaft and bushing material. During tests and field studies we have never seen the bearings fail due to contaimination. (in beginning, bearings failed due to loads) Our rollers are mass produced, but our bearings, bushings, and seals are matched to your application.

I will try and get some running pictures in the rock industry as well as post/email mechaincal drawings.

P.S. We do offer warranty packages with orders.

Will Justin 813-313-8133

Re: New Idler Design/Concept

Erstellt am 4. Sep. 2008 - 03:14

Mr Will Justin

Please attach some photos, as a photo is more than enough a thousand words.

Regards, Harish kumar R

Re: New Idler Design/Concept

Erstellt am 4. Sep. 2008 - 03:18

Agree with Harish. Please kindly also use a technical language instead of sales like your post and previous reply.

Rgds,

Endri

Re: New Idler Design/Concept

Erstellt am 4. Sep. 2008 - 04:37

Idlers and rolls need to meet CEMA standards - so what bearing do you use to meet CEMA D rolls? What is the basic dynamic load of the bearing? Do you have a triple labrinth seal? These are all things that engineers and designers look at very closely when selecting a roll.

Factory bearing seals would never last a week in our salt environment.

Why are you relucting to provide us with techinical information?

You have a very strong sales pitch but no technical information to back it up.

How can you classify yourself as a manufacturer without providing techincal literature to possible users?

A quick little bit of research finds your company website at CW21 Inc. But yet there is no mention of conveyor rollers on your website. Do you have another company that is manufaturing the rollers?

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

Re: New Idler Design/Concept

Erstellt am 4. Sep. 2008 - 01:34

Originally posted by Gary Blenkhorn

Idlers and rolls need to meet CEMA standards

Even outside the USA??

Re: New Idler Design/Concept

Erstellt am 4. Sep. 2008 - 04:37

Designer

Yes we follow CEMA in Canada.

Our conveyor design software that we use is all based on CEMA formulas.

Gary

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

Re: New Idler Design/Concept

Erstellt am 4. Sep. 2008 - 06:00

Ah Canada, of course you would.

Europe may be a different proposition.

Re: New Idler Design/Concept

Erstellt am 6. Sep. 2008 - 08:51

Originally posted by Gary Blenkhorn

Idlers and rolls need to meet CEMA standards - so what bearing do you use to meet CEMA D rolls? What is the basic dynamic load of the bearing? Do you have a triple labrinth seal? These are all things that engineers and designers look at very closely when selecting a roll.

Factory bearing seals would never last a week in our salt environment.

Why are you relucting to provide us with techinical information?

You have a very strong sales pitch but no technical information to back it up.

How can you classify yourself as a manufacturer without providing techincal literature to possible users?

A quick little bit of research finds your company website at CW21 Inc. But yet there is no mention of conveyor rollers on your website. Do you have another company that is manufaturing the rollers?

Sorry for the delay, I have been out of town. I have relayed the information to our mechanical engineer. He will be putting all the information together for everyone and I will post this for you ASAP. I also am getting the pictures together. I apologize for not elaborating on this before. We manufacture for a few local customers and we have outside Florida manufacturing for the bulk orders we provide. Thank you for the questions/comments, I will be back in touch very soon

Will Justin 813-313-8133

Re: New Idler Design/Concept

Erstellt am 7. Oct. 2008 - 02:50

Would be interested in what you have to offer as compared to what is already out there.

Buddy Wilson General Manager - WV/VA Operations Fenner Dunlop ECS

Improved Stub Axle Technology Bearing_Idler Roll

Erstellt am 9. Feb. 2009 - 11:36

Good day to all.

********************************I would like to thank you for the time in allowing me to introduce you to

my revolutionary design for conveyor idler roll heads. The concept allows for rolls from 3.5" to >9" to have just one head for the particular roll diameter to suit all applications from Impact to Catenary, Single End Mount and ALL Frame Mounts inbetween. In effect, there is one bearing pack only with one head Outside Diameter profile to suit 89mm, 104mm, 114mm, 127mm, 152mm, 178mm & 194mm plus other over size diameters. This reduces the Bearing with Seals inventory to one and the Head just varies the Outside Diameter with a single cross-sectional profile.

Adaptors are slip-on to suit every manufacturers mounting point or the use of link for catenary. The responce from the few manufacturers that I have approached have all stated that this head design will put existing through shaft or other idler rolls designs into the superceded category.

A standard roll will have only two well protected seals(1 per head). The loss of the through shaft reduces the mass but manufacturing equipment required would be less than US$200,000.00 for the full manufacturing equipment including a paint booth for full coat protection. Each end head mass is <2800grams and the Rim Drag in the mild steel prototype is approximately half 1/2 that of existing rolls from all tested major manufacturers. A 20 tonne press system is all the fabrication of the heads into the tubing shell. Collett lathes are required to cut the tube shell to length to meet all CEMA standard rolls or create special length rolls.

********The patent application is an 'Improved Stub Axle TechnologyIdler Roll'. A

confidentiality agreement will be required should you require further detail.

********I look forward to any comments for this innovation and to hearing from you.

********Once again, thank you for your time.

Regards

Leslie(Les) D. Dunn

TECMATE Mine Services Pty Ltd

A.B.N. 87 109 231 496

Phone / Fax 07 4984 9122

Mobile: 0417 619 362

Mobile: 0428 864 557 (Preferred)

eMail: tecmate@bigpond.com

Mechanical Doctor There is No such thing as a PROBLEM, just an ISSUE requiring a SOLUTION email:- [email]tecmate@bigpond.com[/email] Patented conveyor Products DunnEasy Idler Assembly & Onefits conveyor Idler Roll [WINNER] Australian Broadcasters Corporation's TV 'The New Inventors' Episode 25 - 27th July 2011 [url]http://www.abc.net.au/tv/newinventors/txt/s3275906.htm[/url]