Non-Vertical Silo

jsdpe
(not verified)
Posted in: , on 17. Jul. 2007 - 07:04

I am designing a vertical silo hewn into underground rock. If it was a totally verical column, I could calculate load on the silo/bin bottom. However, near the bottom, the walls slope such that the bin centerline shifts approximately the diameter of the bin. It would seem that the vertical loads would be reduced dramatically because of this, but I know of no reference or formulas to help calculate the pressures. It would seem that the side wall slopes, internal friction angle, angle of restitution, etc. would affect the bottom pressure.

Any help to calculate pressures is appreciated.

Lyle Brown
(not verified)

Re: Non-Vertical Silo

Erstellt am 17. Jul. 2007 - 09:18

There are a few papers floating around on this subject.

In Australia we have (Australian Standard) AS 3774, which I suspect would be a good start. There must be some international equivalents, others may be able to assist.

Regards,

Lyle

Re: Non-Vertical Silo

Erstellt am 17. Jul. 2007 - 09:31

In UK we go with BS EN 1991-4:2006. Look for “Eccentricity” there are some calculations for it. You are right wall friction, internal friction etc. do play important role.

Mantoo

Underground Silo Etc.

Erstellt am 17. Jul. 2007 - 03:53

Three thoughts/plus questions come to mind;

No matter what you will have the total down pressure of the entire mass to deal with as gravity is still gravity.

If anything the weight per square foot will increase in relation to the cavity size. its all "Sir Isaac Newtons" fault.

Is this bin for a skip loader pocket with a hopper underneath feeding the skip loaders or is it for a screening plant surge pocket?

Are you using an apron feeder or a vibratory feeder for drawdown?

A vibratory feeder will vibrate and pack any small fines and in the process stop every thing above it left on long enough and the minor slope will be a magnet for build up especially with high moisture.

A very small apron feeder will do the job very well and eliminate the possibility of packing, bridging, honking or ratholing due to the movement of material in mass.

If you are using it for run of mine ore it will rat hole and bridge over definitely unless you use an apron feeder.

The problem of silo, honking, burping/mass sliding/mass movement of material when the material bridges also comes forward due to the crystaline structure of rock salt for both the R.O.M. salt and finished sizing.

If you are designing that thing for rock salt you are going to have problems due to the natural tendency for it to bridge and rat hole-due to the crystaline structure of rock salt; take it from someone who knows.

Are you going to rock bolt and install wire mesh on the walls and exposed bin surfaces of the silo/bin? what is the size of the opening/drawdown point?

How is the cavity to be mined and how big is it? Is it going to be shot from the bottom up or the top down with small diameter drill holes and a cluster of relief holes in the center of the shot design?

jsdpe
(not verified)

Re: Non-Vertical Silo

Erstellt am 23. Jul. 2007 - 03:10

lzaharis,

I don't grant you the Issac Newton thing. If this was a fluid like water, then OK, but ore acts differently.

Assume you have an infinitely high bin, or let's say a 1000m high bin 20m square, then you fill it. You then decide to cut a hole on the outside, 5m x 5 m (or any size) hole on the side at the bottom. The material will fall to its angle of repose or close. It will not empty. If your hopper opening is beneath this material especially where the material is lowest, I don't believe that the hopper will experience the full vertical height of load.

I have an underground hopper about 20 meters high (65 feet or so) but a similar situation. There is a full diameter offset near the bottom of the bin. The material does not fall freely to its angle of repose, but I have to believe that the forces are greatly reduced. If I must design for force of full height, plate girders and stiffeners will be enormous. The bin is emptied with an apron feeder. Others worry about rat holes and bin size, and designed the bin accordingly. The sides are unfinished rock. Don't know how it is built, not certain that it matters. No rock salt.

Do you agree with my assessment? I know of no books, codes, or other references that address this situation. Any help is appreciated.

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Re: Non-Vertical Silo

Erstellt am 23. Jul. 2007 - 05:31

Originally posted by jsdpe

lzaharis,

I don't grant you the Issac Newton thing. If this was a fluid like water, then OK, but ore acts differently.

Assume you have an infinitely high bin, or let's say a 1000m high bin 20m square, then you fill it. You then decide to cut a hole on the outside, 5m x 5 m (or any size) hole on the side at the bottom. The material will fall to its angle of repose or close. It will not empty. If your hopper opening is beneath this material especially where the material is lowest, I don't believe that the hopper will experience the full vertical height of load.

I have an underground hopper about 20 meters high (65 feet or so) but a similar situation. There is a full diameter offset near the bottom of the bin. The material does not fall freely to its angle of repose, but I have to believe that the forces are greatly reduced. If I must design for force of full height, plate girders and stiffeners will be enormous. The bin is emptied with an apron feeder. Others worry about rat holes and bin size, and designed the bin accordingly. The sides are unfinished rock. Don't know how it is built, not certain that it matters. No rock salt.

Do you agree with my assessment? I know of no books, codes, or other references that address this situation. Any help is appreciated.



Greetings and salutations from my corner of the soon to be frozen eastern wilderness,

Judging from your drawing I will tell you that the forces are the same as you will have flow en mass.

How well the bin is mined out and repaired with mesh and rock bolts is somehting that MSHA will oversee and require proper construction for as there is a drawdown cavity under the orepass.

evrything will need to be rock bolted with either resin bolts or mechanical rock bolts.

Now that I see your drawing JSD it makes more sense ore passes of any kind are a "cock up" as my friend john would say as they are trouble magnets.

Your ore will move freely but I will suggest that you order a pre made hopper from a company that makes steel outdoor bins for gravel plants as they are tapered on all sizes "Erie" is or was a going concern" and the tapered bins are perfect for this-I will explain why in full.

First: by ordering a tapered hopper bin with a top opening wider than the ore pass you gain by eliminating any area for buildup as all of the ore must fall to the feeder floor.

Second: The ore will not flow over the edge of the hopper as the hopper edge is wider than the ore pass and can only pile on material at rest and not spill over. oversized recieving bins are used in bagging plants to allow for fast drawdown and to help with emptying the overhead bins.

The oversized hopper will also reduce cleanup as well.

It also nearly eliminates the need for entry and those risks-I will explain further.

The mine where I worked had a surge pile feeder for ROM salt and it was prone to plugging as the design was poor due to a flat bottom bin floor in rock with two vertical galvanized culverts for drawdown to a vibratory feeder feeding a 36 inch belt,- at first they had one culvert and they did not have very good drawdown-lots of plugging- and they did not pay attension to gravity. My closest friend was killed and another coworker died threee days later due to being brain dead from lack of oxygen.

I dont mean to digress but my uncles decision cost two men their lives.

If you do anything eliminate the shoulders surrounding your apron feeder in the drawing by ordering an oversize hopper larger than the drawdown hole/orepass diameter and you and the client will have zero problems due to the reasons above.

Sand and gravel hoppers come in lots of sizes so ordering one for this orepass will be easy and you will not have any headaches especially since you are using an apron feeder-the hopper can be designed with a apron feeder drawdown in the bottom of the hopper easily. and the outside hopper walls will be ribbed to add strengh and support to the hopper reducing the stress on the tapered side walls.

Good conveyor skirting for the apron feeder is a must of course

and the hopper builder can easily incorporate skirt boards and skirt board holders in the bottom of the hopper to fit the apron feeder.

If your client is in the USA they will need to rockbolt and mesh the walls(per MSHA) of the feeder so you will need to ask them about that as it will be easier to rock bolt and mesh the walls of the feeder from the bottom of the opening by using an arial man lift or scaffolding and staging.

Save your self a lot of work and headaches JSD as I can tell you even though I am a layman what works and what won't simply from my work experience underground.

lzaharis

please use my email off the board if you would like.

lzaharis@lightlink.com

Lyle Brown
(not verified)

Re: Non-Vertical Silo

Erstellt am 23. Jul. 2007 - 10:23

Originally posted by jsdpe



I know of no books, codes, or other references that address this situation. Any help is appreciated.

The Aus version (suspect this is a USA / ISO version of some description) was cited earlier and I know of a number of papers.

This mob have been the author of a number of papers and conduct material testing:

http://www.bulksolids.com.au/

Considering the consequences of getting it wrong suspect a couple of hundred of dollars in procuring a couple of standards maybe a worthy investment. This design is not something that shouldn’t be given the appropriate considerations.

Regards,

Lyle

Re: Non-Vertical Silo

Erstellt am 24. Jul. 2007 - 05:33

The UK National Coal Board had a Standard for Staple Shaft Design (Underground Bunkers) almost as you describe. My copy had a bright orange copy but even so I can't find it for you.

Alternatively the Kallenborn catalogue describes lining methods for ore passes & underground bunkers do there might be something there to help you. The pressure on their bassalt tiles must be addressed in there somewhere.

Staple shafts have a spiral loading chute running down the rock wall for the material to roll down and reduce the drop height. This must modify the overall download & might do it along the lines you indicate.

Don't forget to drain the water away whatever you do.

John Gateley johngateley@hotmail.com www.the-credible-bulk.com