Re: Conveyor Discharge
You did not tell us of the particle size distribution. This is critical. May we assume since you have a dust problem, the P80 is very small and you have a reasonable stream tonnage?
There are three ways to minimize dust, in a samll size particle distribution, beyond sprays using:
1. Luffing head frame similar to many stackers, which keeps the fall height to a minimum
2. Telescoping chute as used in ship loading to limit the exposure to cross winds and which may also use a flow constrictor to minimize gas in the material stream
3. Vena Contrata chute geometry controlling head pulley discharge to a stream where the velocity at the constriction is maximized with respect to the central stream velocity and since the pressure is also minimized at the constriction point the stream density is also maximized. This minimizes the ingres of air from the vacuum behind the falling particles. The concept only works for small particle sizes (P80 < 5 mm). ■
Re: Conveyor Discharge
Fixed position, multi-window, rilling towers (tubes) ,like those typical sized for coal storage piles, are used to control dust.. ■
Re: Conveyor Discharge
So, Nordell, would I be right if I said that there in not any other solution out there?
Am I obligated to take one of those options?
Haven´t you ever seen any other creative solution? I haven´t. ■
Re: Conveyor Discharge
We collectively list six options. Wait. Let us see what others have to say. Your thread is still young. ■
Re: Conveyor Discharge
Maybe others would offer commentary if their experience matched your product. Therefore, tell us about your product.
You have not told us of why 10 meters high.
I just concluded a chute design that acts similar to a rilling tower, but is not. The granular flow stream is guided over a retaining wall and then lower along a 75 degree slope in an open chute. All excess flow overflows the chute and makes the pile. However, a final drop clearance below the chute end is required to allow mechanical reclaiming. ■
Dear Sir,
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Re: Conveyor Discharge
Dear Mr. Saura,
An option we often use is adding a blanket of foam over and under the product on the conveyer belt.
The left over per 1.000 kilogram material is 2 liters of water and 0,015 kg bio degradable detergent (The foam inhibitor).
The added foam is not hazardous for people, machinery or further handling of the product.
Attached you can find a "before" and an "after" photo regarding a similar conveyer belt, using our foam solution.
Kind regards,
Wuvio Chemicals International b.v.
Fred Ruijgt
T: +31 (0)174 520001
F: +31 (0)174 520003
E:
href="mailto:info@wuvio.com">info@wuvio.com
Attachments
■
Re: Conveyor Discharge
You have a common problem but in industries throughout the world this has been solved by the use of an effective dust suppressant. The most effective and one that has the best cost to value ratio and is very easy to apply is Dust Stop. It also lasts for long periods of time and is fully certified as 100% environmentally friendly. The web site for Dust Stop is www.cypherltd.com under Dust Stop for more details.
Hope this helps,
Norm ■
Conveyor discharge
If a conveyor discharge the material from 10 meters height directly to the ground and wind is blowing a lot of dust will be spread. What different techniques are there to avoid this dust, other than water supression systems?
Thank you
Javier Saura
Capotex
https://edir.bulk-online.com/profile/9704-capotex.htm ■