Conveying steel balls

Posted in: , on 18. Sep. 2006 - 19:11

Hi,

We are trying to lean phase pneumatically convey 2mm steel balls through horizontal and vertical ducts into a cyclone. Can anyone advise what air velocity we would require to convey the material through the duct?, approx 5m horizontal and 3m vertical.

Many thanks for any help.

Steel Spheres

Erstellt am 18. Sep. 2006 - 06:58

In your case I think you are going to need huge amounts of pnuematic energy simply because you are trying to propel spheres which of course will have a tendency to allow air pass them due to their shape.

A simpler way would to use a little giant elevator or possbly an auger or even a counterweight dumping/dosing basket.

Re: Conveying Steel Balls

Erstellt am 18. Sep. 2006 - 08:21

The suspension velocity of a steel ball of 2 mm will be approx. 22 to 25 m/sec in atmospheric conditions.

Assuming a required air velocity , of approx 3 to 4 times the suspension velocity(to keep the particles afloat), the required air velocity would become:

66 m/sec to 88 m/sec

Also corresponding steel ball velocities would occur.

Indeed, a huge amount of compressor power will be needed.

Imagine the noise of steel balls at 45m/sec (100mph) going through a steel pipe and entering into a cyclone.

An academic case, I would say.

success

teus

Teus

Re: Conveying Steel Balls

Erstellt am 19. Sep. 2006 - 09:46

This sounds like shot recovery system from a shot-blasting machine.

I only have experience with 1mm steel balls and they require 35 m/s exit

velocity for lean phase conveying. 2mm will be in the slightly higher

you’ll have to make a guess. Last but not least “you don’t need a steel

pipe” other materials work fine and don’t forget to line the cyclone also.

Mantoo

Re: Conveying Steel Balls

Erstellt am 21. Sep. 2006 - 03:06

Like the others have indicated; if you use pneumatic conveying then you are in for a rattling good time.

5m along is not very far. Won't the little darlings roll down a slope? Then you could catch them on a magnetised wire rope, lift them 3m & scrape them off the rope at the top. I'd talk to Eriez, or somebody similarly placed in the magnetics field, oops, to see what they have.

John Gateley johngateley@hotmail.com www.the-credible-bulk.com

Re: Conveying Steel Balls

Erstellt am 2. Oct. 2006 - 09:36

Guys

Thanks for all the input. I have also received the information from Mr Amrit T. Agarwal which will also come in usefull. Now we are going to build the machine and vary the velocities until we achieve what we need.

Thanks and Regards