Bridge Reclaimer - Raw Coal

Posted in: , on 1. Feb. 2006 - 05:50

I am currently looking at upgrading a bucketwheel bridge reclaimer used for reclamation of raw coal at a central Queensland coal mine in Australia. I would like to increase the bucketwheel RPM as well as the cross travel speed, however I am concerned that the stockpile material may not slip and flow down the slope fast enough to supply the buckets at the increased rate. The machine is fitted with rakes which hold the coal from slumping uncontrolled.

I am wondering if you know of any reference material relevant to this problem. I am interested in design guidelines for bridge reclaimers generally, and in particular, relevant to the stockpile flow.

MB

Re: Bridge Reclaimer - Raw Coal

Erstellt am 1. Feb. 2006 - 01:48

Mark

Do not think that flow is an issue.

I have not seen one of these in action.

But, generally, the capacity is a determinate of the travel speed and actual pile X sectiom area > esp at end of pile > smaller cone > smaller X sect. area.

On other bridge types, the max. capacity is based on end cone reclaimation > the actual true 100% cross travel sped can be 80% more than the rated name plate capaicty

When in the pile proper, cross travel speed can be 30-40% of the max possible cross travel speed.

Hence - cross travel speed will (or should not) not be a limit for full pile face reclaiming.

The bucket wheel will have a nom. filling level and capacity (based on efficiency). Higher speeds mean less efficency and a few others I would imagine.

The key to getting a good rate is even and consistent filling of the buckets .

Do not want the reclaim action to be too sporadic and lumpy > can limit eff. capacity of the reclaimer belt conveyor.

If U can get even and consistent bucket filling > U will get results free.

Look at the rake car > adjust the slope angle > should be steeper than the pile reclaim repose angle by at least 5 deg..

Look at the rakes tines - sit and watch it.

Look at the rake travel speed - should be variable speed.

U need to look at each component of the reclaim chain and see what is the weak link and strenghten this part.

Cheers

James