Design Calculation for Pneumatic Conveying

Posted in: , on 20. Sep. 2005 - 10:38

I am on the look out for system design calculation for lean phase and dense phase pneumatic conveing system with specific interest for PFA. One I could locate is Pneumatic conveying Consultant. May I request the forum to help in knowing others.

SUBHASH SAXENA
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 10. Jan. 2006 - 01:00

Dear Sirs,

I request you mail me the article for my study and reference.

Thanks,

SUBHASH SAXENA

SUBHASH SAXENA
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 10. Jan. 2006 - 01:03

Dear Sir,

I request you mail me the article for my study and reference.

Thanks,

SUBHASH SAXENA

Re: Design Calculation For Pneumatic Conveying

Erstellt am 10. Jan. 2006 - 04:41

Subhash,

To get a copy of the article please send this request to my email address given below:

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

oirelavbr
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 15. Jan. 2006 - 07:10

Dear Mr. Amrit,

Thank you very much for your quick response in sending the article "Theory and Design of Dilute Phase Pneumatic Conveying Systems".

About the article, I think they said it all. They really are a great help for us.

Hope you can send me other articles that you have written.

Best Regards,

RBValerio

Alexander Sam - Oman
(not verified)

Regarding Dense Phase

Erstellt am 15. Jan. 2006 - 07:58

Dear Sir,

Can we use the same formula for dense Phase conveying.

Regards

Alex

Dense Phase Calculations

Erstellt am 17. Jan. 2006 - 03:49

Dear Alex,

No, this calculation method is only for dilute phase. My article on dense phase calculations is waiting publication. In the meantime I will be glad to help you if you need help on dense phase.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

Pneumatic Conyeving Calculations

Erstellt am 17. Jan. 2006 - 05:38

Dr. Agarwal,

Thanks for the paper that you sent to me on Pneumatic Conveyor Design. It will definitely help me as I complie the list of design options for pneumatic conveyor systems. Making the calcuations available in a spreadsheet format is an added bonus. Keep up the good work.

Oladiran Fasina

Alexander Sam - Oman
(not verified)

Regarding Dense Phase

Erstellt am 18. Jan. 2006 - 08:25

Dear Sir,

What is method for calculating pressure drop & sizing of pipe for dense phase system.

Regards

Alex

Thanks

Erstellt am 19. Jan. 2006 - 07:00

Dear Mr. Agarwal,

I would like to thank you for your paper on 'Theory and Design of Dilute Phase Pneumatic Conveying Systems'. The paper is very useful for me to understand the design of a new pneumatic conveying system.

Best Regards

Chris Huang

Re: Design Calculation For Pneumatic Conveying

Erstellt am 19. Jan. 2006 - 07:20

Dear Mr Armit Agarwal,

Really thanks alot for your article. It has definitely help me alot.

Cheers!

Q.W Chen

cochitwa
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 19. Jan. 2006 - 02:18

Mr. Agarwal

Thanks for your quick attention in sending your article Theory and Design on dilute Phase Pnuematic conveying Ssytems. It will be useful in my future designs of systems.

Cory

Dense Phase Calculation Method

Erstellt am 19. Jan. 2006 - 04:39

Alex,

I will be glad to send the dense phase calculation method. Please send a request to me at my email address given below:

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

mbroussard
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 19. Jan. 2006 - 05:00

Armit,

Thank you for sending your article on dilute phase pneumatic conveying. It was very easy to follow and gave a thorough explanation for calculating pressure drop. I will be creating the spreadsheet soon and will keep everyone posted on the results.

Thanks Again,

Mark

emakrinos
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 20. Jan. 2006 - 08:32

Dear Mr. Agarwal,

thanks for your quick reply and thanks for sending the article.

It is quite helpful.

Pneumatic Conveying Design

Erstellt am 26. Jan. 2006 - 04:56

Dear Mr.Armrit

Thank you for your advise about the theory and design of dilute phase pneumatic conveying systems, but i still have doubts about the Solids friction factor(K), Fanning friction factor equation, furthermore, can we assume that roughness in the pipe will be 0.0005 value all the time of calculation for safety factor and the solid powder is zeolite (for detergent) is the bulk at 300 g/l, particle size is around 3 - 4 um.

Thank you and best regards,

wichet

Process Engineer

wichetk@pqthai.com

wichet
ehorna
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 28. Jan. 2006 - 08:20

Mr. Amrit:

I will very grateful if you send me your spreadsheet for pneumatic conveying. I need to design a silo cement discharge for a paste backfill plant.

Best Regards,

Re: System Design Calculations For Pneumatic Conveying

Erstellt am 1. Feb. 2006 - 09:30

Dear Mr. Agarwal,

i have read your information about your program for System Design Calculations for Pneumatic Conveying. Everybody says it´s very useful. I would be very grateful if you can send me a copy.

Regards.

Re: Dense Phase Calculation Method

Erstellt am 1. Feb. 2006 - 09:42

Sorry Agarwall¡¡

i´m going to introduce myself...

Hero Espaa, s.a. is an infant nutrition factory from Spain. i work in the technical department (i´m projects engineer)

Federico Miarro

HERO ESPAA,S.A.

www.hero.es

federico.minarro@hero.es

SUBHASH SAXENA
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 1. Feb. 2006 - 11:02

Dear Mr. Amit,

I request you to send me your articles on system design calculations for lean & dense phase pneumatic conveying

systems for bulk solids.

Thanks & Regards,

S. SAXENA

Pneumatic Conveying Calculation Article

Erstellt am 2. Feb. 2006 - 09:41

Dear Mr. Agarwal

Thank you very much for your article. Currently I am designing a pneumatic conveying system. It will definitely help me to estimate/verify my calculations.

Best regards,

Gary

Pneumatic Calculations

Erstellt am 3. Feb. 2006 - 09:01

Dear Mr Agarwal

I've received your article and it will be very useful.

Thanks a lot.

Ferran Griera

CMISA

Re: Design Calculation For Pneumatic Conveying

Erstellt am 7. Feb. 2006 - 09:06

Dear Amrit,

I will be very grateful if you can send me the article

the email zhonghuad@sina.com

Gil Pinkas
(not verified)

Dilute Phase Pneumatic Conveying

Erstellt am 9. Feb. 2006 - 08:17

Dear Mr Agarwal,

I've received your article on "Theory and design Dilute Phase syatems" I'm reading it with much interest.

It is very comprehensive , targets my need and very

suppurtive getting a better understanding of the issue.

Hope you can send me other articles that you have written

Kind Regards

Gil Pinkas

HK Afula

Gil.pinkas@hogla-kimberly.co.il

ehorna
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 9. Feb. 2006 - 05:04

Thanks a lot Amrit

It is a very useful guideline to design a pneumatic conveyor

Best Regards

Re: Design Calculation For Pneumatic Conveying

Erstellt am 9. Feb. 2006 - 05:30

Dear Mr. Agarwal,

I read the article that you sent me and it was very informative. I look forward to potentially reading other articles that you publish.

Daniel McClure

Louisiana Pigment

Re: Design Calculation For Pneumatic Conveying

Erstellt am 16. Feb. 2006 - 01:43

Amrit, I have read your article roughly, think it is useful and easy to understand.

Thanks again.

I am engaged in handling project of pneumatic conveying and components involved. In the future, I will consult you on related issues and wish to get help from you.

cacing
(not verified)

Re: Design Calculation For Pneumatic Conveying

Erstellt am 20. Feb. 2006 - 01:22

Thanks Mr Amrit, for your article. It helped a lot in revealing how calculations are done.

jia liew

university of adelaide.

Gerry Mulgrew
(not verified)

Pneumatic Conveying Design Calculation

Erstellt am 22. Feb. 2006 - 11:28

Dear Amrit,

Thanks for an excellent article. One of the best I have seen on this topic.

Regards,

Gerry Mulgrew

Solids Handling Specialist

Innovene Scotland

Prakash Shah - M.N. Dastur, India
(not verified)

Pneumatic Conveying

Erstellt am 23. Feb. 2006 - 05:24

Dear Mr. Amrit Agarwal,

Thank you for your prompt response by providing the write-up

on Theory & Design of Dilute Phase Pneumatic Conveying Systems.

The article is well structured and very informative. Further feed back will be posted in due course.

Prakash Shah

Re: System Calculation

Erstellt am 24. Feb. 2006 - 11:18

Originally posted by debashisde

I am on the look out for system design calculation for lean phase and dense phase pneumatic conveing system with specific interest for PFA. One I could locate is Pneumatic conveying Consultant. May I request the forum to help in knowing others.

Dear Mr. Agarwal,

I need also! Can anyone send me?

My Email: sj@chinabulk.com

Many many thanks!

Shenjie Tel:+86(0)20 83553890,83550361 Fax: +86(0)20 83542314 [email]sj@chinabulk.com[/email] [url=http://www.chinabulk.com]Sino-Auto Technology[/url]

Re: System Design Calculations For Pneumatic Conveying

Erstellt am 27. Feb. 2006 - 09:40

Originally posted by Amrit Agarwal

If you know basic Excel, you can use my calculation method published in Powder Handling and Processing magazine in its April 2005 issue. This article gives the theory and all of the equations that are internally used in computer programs. It takes the mystery out of the computer programs. I can send a free PDF copy if you need one.

Regards,

Amrit T. Agarwal

Consulting Engineer

Pneumatic Conveying Consulting Services

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

I also need one copy

Thanks

Shenjie Tel:+86(0)20 83553890,83550361 Fax: +86(0)20 83542314 [email]sj@chinabulk.com[/email] [url=http://www.chinabulk.com]Sino-Auto Technology[/url]

Re: Design Calculation For Pneumatic Conveying

Erstellt am 27. Feb. 2006 - 06:20

Dear Amrit,

thank you for the copy of the nice articel. It gives a short and helpful understanding of

the major pneumatic conveying aspects.

But I don`t agree with the formula Eq.7 to calculate the Fanning friction factor.

The result for log (n) for arguments less than one(1) becomes negative. This means that you get a negative friction factor for high Reynolds numbers.

Here I believe that the square bracket [ must include the log(n)

[log (E/3.7*D) + (7/Re)]^2

regards

Valentin Horstmann

Fanning Friction Factor Calculation

Erstellt am 28. Feb. 2006 - 05:08

Dear Valentin,

For calculating the Fanning friction factor, the equation given in my article is correct. It uses "natural Log" in the denominator. I don't know why you are getting a negative Friction Factor. If you send your calculations to me, I will be glad to review these.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

Fanning Friction Number

Erstellt am 28. Feb. 2006 - 07:00

Thank you for your answer Amrit.

Right now I´m already at home and I have no excel on my private Computer.

May be someone else has the same problem - so let me explain what I mean.

Let aus consider just the denominator.

The abbreviation for a natural logarithm is ln (x)

Whenever the argument in (x) is less than 1, the result is negative.

Example: ln (0,5) = -0,69314

The same with ln (0,5) = -1,386

The denominator in eq.7 is of the type:

ln(a + b)

a = eps/(3.7*D)

b = 7/Re

Example:

D=1 --> a = 0,0005/3.7 = 1,351e-4

Re = 70000--> b = 0,0001

a + b =0,0002351

0,0002351=0,00000005527201

ln(0,00000005527201) = -16,71

Thanks

Valentin

Re: Design Calculation For Pneumatic Conveying

Erstellt am 2. Mar. 2006 - 03:12

Dear Mr Agarwal

I would be very grateful if you send me a copy of oyur both articles, that I may dfind very useful in the development of my job

My e mail is Aranchaesp@hotmail.com

Thank you very much in advance

Arancha Espadero

Arancha

Fanning Friction Factor Calculation

Erstellt am 2. Mar. 2006 - 05:02

Dear Valentin,

The question that you asked was also asked by a few others. Its answer is quite simple. You have to follow the laws of Logarithms when an equation has a log in it. These laws are:

Log xy = Log x + Log y

Log x/y = Log x - Log y

If you follow the above, you should get a Fanning Friction Factor of about 0.0045.

If you still have problems, send me an email.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

Re: Design Calculation For Pneumatic Conveying

Erstellt am 4. Mar. 2006 - 07:55

Amrit,i have recieved your article.It's really helpful to me.Thank you very much.

Re: Design Calculation For Pneumatic Conveying

Erstellt am 4. Mar. 2006 - 05:57

Dear Amrit,

Thank you so much for your beautiful artical. It's really the most professional one I've read so far and really helpful for my job.

Waiting for your new published articals and don't forget to inform me then.

Regards

Shenjie Tel:+86(0)20 83553890,83550361 Fax: +86(0)20 83542314 [email]sj@chinabulk.com[/email] [url=http://www.chinabulk.com]Sino-Auto Technology[/url]

Calculation For Dense Convying

Erstellt am 7. Mar. 2006 - 04:06

Dear Mr Agarwal,

I am a student ,can you send me a article about latest calculation for dense convying?If you have no such article I also thank you very much.

cacing
(not verified)

Re: Fanning Friction Factor Calculation

Erstellt am 9. Mar. 2006 - 12:50

Originally posted by Amrit Agarwal

Dear Valentin,

The question that you asked was also asked by a few others. Its answer is quite simple. You have to follow the laws of Logarithms when an equation has a log in it. These laws are:

Log xy = Log x + Log y

Log x/y = Log x - Log y

If you follow the above, you should get a Fanning Friction Factor of about 0.0045.

If you still have problems, send me an email.

Regards,

Amrit Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

I couldn't get it to be positive either. It would help if you can derive it step by step for me.

Log xy = Log X + Log y.

In the case of your equation, its lnX^2 = 2 lnX. Right?

The denominator given was ln [ (E/3.7*D) + (7/Nre)]^2

It is the [ (E/3.7*D) + (7/Nre)] being smaller than 1, so if you ln it, it will be negative, irrespective of whether you multiply by 2 or add unto itself. Unless, you multiply the negative value by itself.

Friction Factors

Erstellt am 10. Mar. 2006 - 09:01

Obviusly basic mathamatics is a bigger problem than the right understanding of friction factors in pipes.

.

It was the work of J. Nicuradse in the 1930`s who presented his experimental studies of friction in form of 6 curves as a log - log plot for the friction versus Re for six different roughness values.

Since that time many theoretical approches have been published and turbulent flow over rough walls is still a phenomenon that is not easily to understand.

One of the pioneers in this theoretical approach was C.F.Colebrook. His equation is still the no.1 when pressure drop is to be calculated. Unfortunately this equation is implicit and can`t be solved directly. (numerically by Newton Cholesky).

In order to make it more convenient to use this equation many different approximations have been published. One of these equations is the EQ. No. 7 in Mr. Agarwal`s publication.

In order to get some background information about pressure drop of fluids in pipes, I attach an articel with the Colebrook equation ( in articel eq. no. 10).

Here you can easily see the relationship to Mr. Agarwal`s equation no.7 and why this equation is not correct.The Colebrook equation has a (-) minus sign and therefore you get positive friction numbers.

Valentin

Attachments

fluid1 (ZIP)

System Design Calculations For Pneumatic Conveying

Erstellt am 10. Mar. 2006 - 01:40

Dear Mr. Agarwal

Thank you for the article, it's well written and makes pneumatic conveying better understandable.

Best regards

Juerg

Fanning Friction Factor Equation

Erstellt am 12. Mar. 2006 - 10:53

Valentin,

I have looked-up my notes and I have found that the mistake is due to the location of the parenthesis in the published equation. The term Logn should be inside the parenthesis, not outside. Most likely, this mistake was made during formatting of this article for its publication and went unnoticed by me.

Many thanks for bringing this to my attention. I will be glad to send the corrected equation to you if you need it.

Regards,

Amrit T. Agarwal

Consulting Engineer

Pneumatic Conveying Consulting

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

tcb
(not verified)

Re: System Design Calculations For Pneumatic Conveying

Erstellt am 13. Mar. 2006 - 05:28

Amrit

Thanks for sendinmg the article I found it very useful and easy to undersatnd

Tom Barker


Originally posted by Amrit Agarwal

If you know basic Excel, you can use my calculation method published in Powder Handling and Processing magazine in its April 2005 issue. This article gives the theory and all of the equations that are internally used in computer programs. It takes the mystery out of the computer programs. I can send a free PDF copy if you need one.

Regards,

Amrit T. Agarwal

Consulting Engineer

Pneumatic Conveying Consulting Services

Email: polypcc@aol.com

Ph and Fax: 304 346 5125

Re: Design Calculation For Pneumatic Conveying

Erstellt am 13. Mar. 2006 - 10:01

Dear Mr Agarwal

I should like to have your article on "Pneumatic Conveying" calculations and if you can send it to me I shall be most obliged.

Kind Regards

Mrio Mendes

mariosmendes@hotmail.com

Mário Mendes

Thanks

Erstellt am 14. Mar. 2006 - 01:39

Dear Amrit

i think your article is very useful to calculate and trouble shooting, also , i think everyone want to have a copy of your article if you like, so may I have a copy ?

thank you for your appreciation.

best regards

How To Calculate A Pneumatic Conveying System

Erstellt am 14. Mar. 2006 - 09:11

Dear Dr Agarwal,

I am really appreciate your email send me your paper "Theory and Design of Phase Dilute Pneumatic Conveying Systems", which is pretty useful to calculate and design a pneumatic conveying, specially the template and the worsheets explained step by step to avoid any doubt.

Thanks so much for your paper, I encourage to read this article if you are interested in design a pnematic conveying system.

Regards,

Alfredo Perez

Spain

Re: Design Calculation For Pneumatic Conveying

Erstellt am 15. Mar. 2006 - 10:54

Amrit,

Many thanks for the article. I am sure that it is very useful to me.

Regards,

Jeng-Tai Jeo