Idler Classification

RAjeev
(not verified)
Posted in: , on 19. Sep. 2005 - 09:11

DEAR SIR

As per CEMA Idler classification is indicated based on roll dia and light medium and heavy duty.

Classification of idler base on besring size is not given. I want to know if i am having idlers of 152.4 mm pipe dia having 30 mm bearing whether it will be D-6 or E-6

Rajeev

Re: Idler Classification

Erstellt am 19. Sep. 2005 - 08:34

CEMA has changed designations in the latest 6th edition. Which edition are you refering to?

You have a letter followed by a number. The letter is the bearing size or rating and the second is the roll diameter in inches. CEMA further is based on tapered roller bearings at 500 rpm.

Your 30 mm bore diameter must also have further designation according to ISO. There are many bearings with 30 mm bore. The 30 mm is the last digit in a bearing series multiplied by 5 eg.:

6206

6306

6406

A close estimate to your D6 or E6 would be D6 which is close to 6306.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Idler Classification

Erstellt am 19. Sep. 2005 - 01:42

In addition to Larry's comments CEMA 5th edition states that the L10 bearing life must reach a minimum of 60,000 hours at 500 RPM on both D series and E series.

In reviewing the load rating tables in CEMA 5th an E series idler idler must be capable of carrying approx. 50% greater load than a D series idler. Therefore the bearings will need to be larger. Manufacturers must supply a bearing that meets these table values and the L10 life.

Regards

Gary Blenkhorn

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

Re: Idler Classification

Erstellt am 28. Sep. 2005 - 11:38

Hello Rajeev,

In finalising your design you must also consider the minimum shaft diameter to satisfy the bearing manufacturer's maximum cage misalignment requirements. Typically the shaft angular deflection at the journals must not exceed 8 minutes of arc (typically) when calculated under full design load.

CEMA does not consider this factor.

It becomes increasingly critical on long lightly loaded rolls - such as flat returns - bearing life using stanadrd formula is compliant but roll will fail due to excessive misalignment of the races as a result of large angular deflection.

Regards,

Adi Frittella

AFRIPP PROJECTS CC