Friction testing machine for rollers

Posted in: , on 21. Mar. 2005 - 20:15

Dear sir

can somebody suggest how to devlop roller friction testing machine.

I know 1 simple way by resting roller shaft on two knife points and wrap a tread on roller perryfery and hang weight. you can find out at what weight roller starts moving. this gives rough idea of roller friction

I want to devlop test machine with load cells

A R SINGH

A R SINGH DIRECTOR MODTECH MATERIAL HANDLING PROJECTS PVT LTD PLOT NO.325,SECTOR-24 FARIDABAD,HARYANA, INDIA

Friction Testing Machine Roller

Erstellt am 24. Mar. 2005 - 05:36

Dear Mr.Singh,

Do you have book on idler by KASTURI. There you will get every thing.Please go through.

Regards.

A.Banerjee

Friction Testing Machine

Erstellt am 27. Mar. 2005 - 06:25

Dear Mr.Banerjee,

Thankyou for the information can you give me address of publsher from where i can obtain book on idler by KASTURI. Regards.

A.R SINGH

A R SINGH DIRECTOR MODTECH MATERIAL HANDLING PROJECTS PVT LTD PLOT NO.325,SECTOR-24 FARIDABAD,HARYANA, INDIA

Book By Kasturi

Erstellt am 28. Mar. 2005 - 05:46

Dear Mr. Singh,

I have seen once & gone through the book for a while.All information regarding testing of idler are avalable.I also tried hard to get that book. It is available with SAIL people. It was published for twice long time back. Mr.Kasturi was in NAIVALLY.I have seen with some of the TRF people but I did not request them.Now it is out of market.Or you can request FORUM member to give one copy if any body is having.

Regards.

A.Banerjee

Re: Friction Testing Machine For Rollers

Erstellt am 28. Mar. 2005 - 07:49

Mr. Banerjee:

You proclaim Mr. Kasturi (sic), at Neyveli Coal, has developed a method to measure the behavior of idler roll friction with a test apparatus. Yet , when another makes a request to obtain a reference to the topic you tell the requesting party that it is not available and that you are not well versed in its contents.

If this is so, why do you make such claims about idler measurements that cannot be used or verified? I believe Mr. Kasturi (sic) has published in Bulk Solids Handling. I do not recall he made specific references to idler drag testing procedures and equipment.

What specifically do you know about idler drag testing? What are the jigs used? What is the design and why one jig design over another? Many idler mfgr's. have designed one form or another to measure seal and bearing drag.

Please do not be arbitrary when you proclaim (expert opinion) specifics and state specifics. It is not helpful to mask fact for opinion. I hope this forum has a higher standard.

In fact, there are machines designed to measure idler seal, lubrication influence, temperature effects, and bearing drag by size, speed, roll force, roll diameter, et al. Many mfgrs. and acedemic institutions, aroiund the world, have made it part of their professional responsiblility to ascertain this data.

Hannover Univeristy, Germany and those they service, University of West Virginia, USA as well as many mfgrs. (Melco RSA,, Hewitt Robins USA, Stephens Adamson USA, Precismeca USA & Germany, et al.) have deveoped such apparati. CDI has also deveoped idler drag details and published the type of machines and their results.

Please enlighten me on my misunderstanding and I will appologize for not understanding your intent and facts.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Friction Testing Machine

Erstellt am 28. Mar. 2005 - 08:20

now here are some exercises for respected mr. singh and banerjee dada to find out various testing machines.

anil seth

Tinius Olsen Testing Machine Co., Inc. - Willow Grove, PA - Contact

Manufacturer

Company Profile: Development & Manufacturing Of A Wide Range Of Testing Machines To Measure Physical & Mechanical Properties Of Various Materials Including: Metal, Plastic, Composite, Concrete & Fabric. Available In...

http://www.tiniusolsen.com/index.html



2. Chant Engineering Co., Inc. - New Britain, PA - Contact

Manufacturer, Service Company

Company Profile: Manufacturer Of Wide Range Of Standard & Custom Testing Machines & Systems. Typical Systems Include Dynamic, Static, Tension, Compression, Fatigue, Vibration, Endurance, & Torque Testing.

http://www.chantengineering.com/products.html



3. Ball Systems, Inc. - Carmel, IN - Contact

Manufacturer, Custom Manufacturer

Company Profile: Custom electronics manufacturer Design & build-to-print services, specializing in custom electronics equipment, test systems & components. In-house mechanical & electrical engineering. Custom...

http://www.ballsystems.com/automotive.html



4. Shimadzu Scientific - Columbia, MD - Contact

Manufacturer, Service Company

Company Profile: GC, HPLC, spectroscopy, TOC, thermal analysis, particle size, balance, viscometry, rheometry, & other testing & analytical instrumentation.

http://www1.shimadzu.com/products/test/index.html



5. DISA Systems, Inc. - Thomasville, NC - Contact

Manufacturer

Company Profile: Manufacturer Of A Complete Line Of Industrial Filtration & Dust Collection Products. Modular & Expandable Dust Collectors Ranging From 1,000 To 100,000 CFM. Expandable Bag Houses, Cartridge...

http://www.disagroup.com/topmenu/pro...spx?CatID=3...



6. Whitney Systems, Inc. - Chelmsford, MA - Contact

Manufacturer, Custom Manufacturer, Service Company

Company Profile: Designer & builder of custom machinery that performs many types of testing. Test stands parameters include leak testers for pressure or vacuum decay, electrical testers for resistance, continuity,...

http://www.whitneysystems.com/teststands.html



7. Slaughter Test Systems - Ardmore, OK

Manufacturer

Company Profile: Manufacturer of electrical test systems, testing machines, product safety testers & equipment & measurements for industries including manufacturers of motors, windings, electromechanical devices,...

http://www.sltrco.com/products.htm



8. Mark-10 Corp. - Copiague, NY - Contact

Manufacturer, Service Company

Company Profile: Manufacturer of force & torque measuring gages, spring testers, tensile strength testers, test stands, standard & custom/OEM products. Applications: torque wrench calibration; bottle cap, suture...

http://www.mark-10.com/



9. Dyna-Marq Systems, Inc. - Houston, TX - Contact

Distributor, Service Company

Company Profile: Distributor of weighing & force measurement equip.& scales. 24 hr. service

www.dynamarqsystems.com



10. Zwick USA - Kennesaw, GA - Contact

Manufacturer

Company Profile: Manufacturer of an extensive line of testing machines, systems, & software for a wide range of industries & testing projects. DIN ISO9001 Certified, validation according to the European regulation...



11. Aegis Solutions - Raleigh, NC - Contact

Distributor, Manufacturer

Company Profile: Custom turnkey systems & software. Test & measurement, inspection, process control, monitoring, laboratory & automation. Applications: production testing, R&D, testing, life cycle testing, data...

http://www.aegis-solutions.com/services.html



12. Hamblen Gage Corp. - Indianapolis, IN - Contact

Service Company

Company Profile: ISO 9001:2000 certified designers, builders, & manufacturers of special & custom machinery, testing machines, equipment, & systems, custom gages, automated assembly machinery, tooling, dies, jigs, &...



13. Baughn Engineering - La Verne, CA - Contact

Manufacturer, Service Company

Company Profile: Custom-engineered standard & custom vibration/shock test fixtures. Complete line of standard auxiliary test equipment; slip tables, isolation bases & vertical guidance systems.



14. Master Automation - Cleveland, OH - Contact

Manufacturer, Service Company

Company Profile: Custom Automated Systems for Product Development & Production. Rapid Field Upgrades & Retrofits. Comprehensive Repair Services.



15. Qualitest USA, LLC - Fort Lauderdale, FL - Contact

Manufacturer

Company Profile: Manufacturer Of Testers & Testing Machines. Types Include: Abrasion, Hardness (Brinell, Metal, Rubber & Plastics), Thickness (Ultrasonic, Adhesion), Compression, Fatigue, Tension, Universal, Rebound,...



16. Accolade Engineering Solutions - Irvine, CA - Contact

Service Company

Company Profile: Test lab supplying engineering services including: new product support, DFM, DFT, reliability assessment, environmental testing, HALT/HASS, ESS, test equipment development, screening process...

http://www.accoladeeng.com/



17. INVOTEC Engineering, Inc. - Miamisburg, OH - Contact

Manufacturer, Custom Manufacturer, Service Company

Company Profile: Design & manufacturer of precision custom assembly equipment & test, measurement & inspection systems for the medical device, automotive & various industries. Prototype equipment development.



18. Dillon/Quality Plus, Inc. - Camarillo, CA - Contact

Distributor, Service Company

Company Profile: Design/Manufacture Testing & Force Measurement Equipment. Support On All Products & Calibration Services Available. Meets ISO 9001 Standards. Demonstrated On Construction, Mining, & Oil Drilling...



19. Superior Scale & Instrument Corp. - Deptford, NJ

Distributor, Service Company

Company Profile: Distributor of dynamometer scales & testers.



20. Kuntz Mfg. Co., Inc. - Santa Ana, CA

Manufacturer, Custom Manufacturer, Service Company

Company Profile: Turnkey Full & Semi-Automatic Special Equipment For Discrete Component Assembly, Robotics, Coating/Curing, Web Handling/Converting, Special Processes. Multiple Patented Techniques. R&D Applications...



21. Bodine Assembly & Test Systems - Bridgeport, CT

Manufacturer

Company Profile: Manufacturer Of Automatic Assembly Machinery



22. Ward Systems - Grass Valley, CA

Manufacturer, Service Company

Company Profile: Custom Automation & Robotic Manufacturing Systems. In Pharmaceutical, Electronic, Automotive, Agricultural, & Aerospace Industries. Turnkey Production System; Custom Automation, Assembly Line,...

Friction Testing Machine For Roller

Erstellt am 28. Mar. 2005 - 01:35

Respected Mr. Nordell,

I am glad that you have written to me.Sir, for first hand information this book is good as Mr Singh being INDIAN. I visited one idler manufacturing company in CHENNAI, INDIA, they developed one roller friction testing machine based on the method as described in the book.But I am not satisfied with that machine developed by them.

Yes, you are very correct that I am not thorough about this machine.

Regards.

A.Banerjee

Friction Testing Machine

Erstellt am 28. Mar. 2005 - 01:44

dear banerjee,

again you have shown your capabilities which were pointed out by one gentleman,please clarify your comments--"for first hand information this book is good as Mr Singh being INDIAN."

today i got to know that there are different books for indians.

anil seth

Friction Testing Machine

Erstellt am 4. Apr. 2005 - 07:06

Dear Mr.Anil,

Other than Kasturi's book, I have not seen any other.Kindly let me know the other books you got &its availablity.

Regards.

A.Banerjee

Friction Testing Machine

Erstellt am 4. Apr. 2005 - 02:24

Mr Banerjee

I donot think you will find this M/c in any book. As this is special pupose M/c we can find only in some Research paper . In india this was devloped By Proff Permashavaram of IIT Madras and Patent Rights were given to M/s Radient .

Based on that design i have seen 3/4 Machines with various manufacturers . I am not Satisfied with the performance of these Machines.

Instead of such machines It is better to hang a weight and findout at what roller start rotating .Now based on roller dia we can find out friction

A R SINGH

A R SINGH DIRECTOR MODTECH MATERIAL HANDLING PROJECTS PVT LTD PLOT NO.325,SECTOR-24 FARIDABAD,HARYANA, INDIA
Allan G. Tapp
(not verified)

Re: Friction Testing Machine For Rollers

Erstellt am 13. Apr. 2005 - 02:29

Many Phd thesis' that came out of the Technical University of Hannover over the last 50 years describe and illustrate various roll turning resistance test machines. Two relatively recent examples are:

- Geesmann, F-O: 'Experimentalle und Theoretische Untersuchungen der Bewegungswiderstande von Gurtforderanlagen', 2001

- Barbey, H-P: 'Untersuchung an Tragrollen bei tiefen Temperaturen und hohen Lasten', 1987

Another method is described and illustrated in:

- Gencsoy, H.T.: 'Method for Determining Drag and Seal Effectiveness of Idler Rolls Used in Conveyor Belt Systems', ASME Publication 75-DE-47

CEMA does not show a machine per se but does provide a standard for testing the roll turning resistance in its new publication:

- CEMA : 'Belt Conveyors for Bulk Materials', 6th Ed, 2005, Appendix E & F.

The intent of CEMA is to provide a snapshot of the average turning resistance of a large number of rolls after 100 hours of break-in at 500 rpm

Hope this helps.

Re: Friction Testing Machine For Rollers

Erstellt am 10. Jan. 2006 - 01:16

Sorry For the "very" late reply on the captioned subject.

I just like to inform all the concerned people that, I have the copy of Mr. T.S Kasturi' book, it has a very clear descrition of how to conduct the Friction Test on Idlers. It gives a series of mathematical formulae, from which the Friction Factor on any Idler can be calculated.

A machine developed on his recommandation, if properly developed , I think is working properly.

Ram

Entvent Tools & Services,

entvent@md3.vsnl.net.in

Ram, Entvent Tools & Services, entvent@md3.vsnl.net.in

Re: Friction Testing Machine For Rollers

Erstellt am 10. Jan. 2006 - 09:14

DIN 22112 gives a brief description of the machine used to measure idler drag. This system has also been used in SABS 1313 (South african Standard for idlers).

The book by Mr Kasturi was interesting and informative. The copy I had was titled Part 1 indicating additional publications. I was unable to establish whether another book (other than part 1)exists.

As mentioned by others most machines for this function are purpose built.

Regards,

Adi Frittella

Afripp Projects CC

Re: Friction Testing Machine For Rollers

Erstellt am 11. Jan. 2006 - 02:05

Hi Adi,

Mr. Kasturi actually came out with 2 more books. I find all the books very interesting.

Ram,

Entvent

Ram, Entvent Tools & Services, entvent@md3.vsnl.net.in

Igler Friction Testing Machine

Erstellt am 20. Jan. 2006 - 04:38

Dear Mr Ram

Willl you Give me address of Mr. T.S Kasturi' bookPublisher,

A R SINGH

A R SINGH DIRECTOR MODTECH MATERIAL HANDLING PROJECTS PVT LTD PLOT NO.325,SECTOR-24 FARIDABAD,HARYANA, INDIA

Re: Friction Testing Machine For Rollers

Erstellt am 20. Jan. 2006 - 05:05

Dear Mr.Singh,

The book was actually released by him only. There is no publisher for the book. I am actually trying to get in touch with him now. If, I get to contact him, I will inform you.

Ram

Ram, Entvent Tools & Services, entvent@md3.vsnl.net.in