Lime conveying

Posted in: , on 3. Dec. 2004 - 05:37

I am trying to find out if lime (CaO) with particle size 3 mm, density of 2600 kg/m3 and bulk density of 800 kg/m3

Would convey better with a rotary valve in a dilute phase or with a pressure vessel in a dense phase.

The pneumatic conveying needs are 150 m horizontal with 3 bends of 90 deg. and a capacity of 20 t/hr.

Moisture

Erstellt am 3. Dec. 2004 - 09:18

Dear Mr. Eric,

Please mention the moisture content in the product. Also the moistre in the surrounding air.

What is the end use of the product?

What is the temerature of the product?

Regards,

Technical Contact Engineers 360° Gujarat, INDIA

Re: Lime Conveying

Erstellt am 4. Dec. 2004 - 12:24

Depends upon the economics, you can go either dilute or dense. May be a good idea for you to send out requests for quotations for both options and then decide. If you wish, we can design the conveying system so that you can go to any vendor based on price and other criteria.

Regards,

A. T. Agarwal

Consulting Engineer

Pneumatic Conveying Services LLC

polypcc@aol.com

Quicklime Conveying

Erstellt am 4. Dec. 2004 - 11:09

Eric

We have converted an unsuccessful dense phase system with similar characteristics in PNG to lean phase and then to bucket elevator and conveyor belt.

We have also operated several successful leand phase systems in Australia for many years. We use wear resistant rotary valves and Ni-hard pipe bends as abrasion is a problem.

It is very important to get a vertical section in your conveying line immediately after the rotary valve to trap the air behind the material.

Mike.

Dennis Hauch - Freeport, TX, USA
(not verified)

Lime Conveying

Erstellt am 5. Dec. 2004 - 12:23

The tremendous energy required to convey the lime particles that you described would make dilute-phase a poor choice, not to mention the associated particle attrition and pipeline erosion.

The lime particles, assuming the particle size distribution is fairly narrow, are ideally suited to slow-motion dense-phase conveying.

Dense-phase can be accomplished with a blow tank, or with a high-pressure rotary valve which has its own unique advantages.

Dennis Hauch

Quicklime Conveying

Erstellt am 5. Dec. 2004 - 12:39

Eric

I am assuming your material is hammermilled with only a small percentage of top size particles around 3mm?

The usual PSD of this material is >60% passing 500microns.

Dr M Bradley
(not verified)

Will It Convey In Dense Phase At All?

Erstellt am 8. Dec. 2004 - 11:17

Material with that sort of size - 3mm - may not be conveyable in dense phase at all. It depends on the size distribution. If it is narrow, dense phase may well work in which case you should look at both and compare the economics. The decision should be based on conveying trials at a reliable test house - don't trust anyone who tries to sell you a system (especially dense phase) without first doing thorough trials.

If the material has a wide size distribution then it probably won't be conveyable in dense phase. In this case a well designed lean phase system will be a better choice. Especially look at the use of a stepped bore pipeline, as it aids energy efficiency greatly.

If the material is likely to be at all variable, then dense phase is bad news because slight differences in size distribution alter the dense phase conveyability greatly. Again, lean phase is the only sensible choice then.

If you need further information email me at bm08@gre.ac.uk We have lots of publications and papers etc. which might help you find your way through this.

Mike.

Pnneumatic Quicklime Conveying

Erstellt am 8. Dec. 2004 - 11:29

Dr Bradley's post is one of the most sensible and accurate comments on this subject that I have read in many years.

Eric, you cannot go wrong by following his advice.

Mike McBain

Tasmania

Dr M Bradley
(not verified)

Last Reply

Erstellt am 8. Dec. 2004 - 02:22

Mike

Thank you, you are too kind!

Shall I send the beer in the post?

Mike.

Re: Lime Conveying

Erstellt am 8. Dec. 2004 - 10:50

Dr Mike Bradley

I would prefer to share a Cascade or Boags with you on your next visit to Tasmania?

Best regards

Mike Mcbain

Dr M Bradley
(not verified)

Visit To Tasie

Erstellt am 9. Dec. 2004 - 11:29

Don't know when I'll next be in Tasie, but drop in here if you're ever in London!

I guess that invitation goes to anyone interested in Pneumatic Conveying, feel free to come and visit us at The Wolfson Centre if you're passing London UK way.

Mike.