Rotary valve for fine thermoplastic powder

Posted in: , on 23. Oct. 2004 - 06:19

I currently have an application that requires the conveying of a very fine (<900 micron max but mostly <50 micron) acrylic polymer powder. The powder is very fine and free flowing but easily shears if rubbed together due to the low softening point ( glass transition of -10 degrees C ). The problem we have is that the product tends to fuse and clump in our blow through rotary valve at the knife tips and at the rotor ends, fouling our product with large (1-5mm) fused particles. Increasing the knife tip clearances is not an option as the blow back with this very fine powder causes other issues and the rotor clearances at the ends are fixed. I also suspect that the blower may be dusting the product in the rotary blow chamber as the powder is entering further exacerbating the problem.

Does anyone have any experience with this type of problem??

I am looking at installing a venturi system as a last resort as this is a very expensive way of going about it due to the capacity requirement of our system.

Re: Rotary Valve For Fine Thermoplastic Powder

Erstellt am 26. Oct. 2004 - 10:35

For heat sensitive materials I prefer to use blow tanks (feed hoppers) to feed the material into the conveying line. Rotary valves give problems because of frictional heat generated in the clearances between the rotor and the valve body.

Regards,

A. T. Agarwal

Consulting Engineer

Pneumatic Conveying Services

polypcc@aol.com

bvsarma
(not verified)

Re: Rotary Valve For Fine Thermoplastic Powder

Erstellt am 1. Dec. 2004 - 01:23

Before opting for any other device, the following should be evaluated

a) Does the existing Valve has Air purged seals?

b) What is the operating temperature & pressure?

c) What is the maintenance cycle ? How frequently the valve is inspected and cleaned?

Regards

B V Sarma

Regional Sales Manager

Nucon Ltd. Ph +64-9-579-2044. Ext. 216

P.O.Box 12-264 Fax +64-9-579-1121 Mobile +64-21-579111

Penrose Website www.nucon.com

Auckland

New Zealand

Take a look at our Website at www.nucon.com !

Peter Hoefler
(not verified)

Airlock Shear Problem

Erstellt am 2. Dec. 2004 - 03:14

You can fix this by making a simple eccentric cone adapter transition. The purpose here is to restrict flood filling the pockets-let them fill only %50 of pocket fill. With restricted flow, you will greatly reduce shear. Further, the reduced volume of product in rotor will roll less as it swings down into blow section of valve.

Peter Hoefler

HAF Equipment

www.hafequipment.com