Belt Speed Vs. Length

Posted on 5. Dec. 2012 - 04:04

Dear Mr. Nordell,

First thanks for your 28th November reply and Sorry for not being clear.

We have already considered brakes and sufficient chute capacity to take care of different coasting times of all three conveyors.Actually my concern was about the speed of 4.5 or 5 m/s for the 27m conveyor. And my query is apart from having higher top cover thickness, how to take care of belt wear issue. Based on your experience what is the maximum speed you have provided for such small conveyors.

Best regards,

Shakee

Belt Length Vs. Speed

Posted on 5. Dec. 2012 - 06:07

Dear Shaklee:

There are other factors that need to answered before picking a number:

1. Dust control

2. Product degradation

3. Product properties that are a part of the wear equation - size, density, sharpness, shape, moisture, et.al.

4. How long you wish the belt to last

5. Height of loading onto the belt

6. Length of loading zone and spread of ore

7. Ability to preload fines before coarse

8. Chute design to minimize drop distance and maximize horizontal velocity to receiving belt and its texture

9. Loading uphill or downhill and degree of slope

10. Probably more items that do not come to this limited time and mind .....

Thus, no simple answer - more to know.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Belt Length Vs. Speed

Posted on 6. Dec. 2012 - 07:50

Dear Mr.Nordell,

Available details are as Follows

1. Dust control - Plain Water dust suppression system considered to control dust

2. Product degradation - This is not going to affect the subsequent process

3. Product properties that are a part of the wear equation - size, density, sharpness, shape, moisture, et.al. - 50mm Coal unloaded from ship

4. Height of loading onto the belt - 6m

5. Length of loading zone and spread of ore - Skirt length 7m

6. Chute design to minimize drop distance and maximize horizontal velocity to receiving belt and its texture - Spoon chute provided

7. Loading uphill or downhill and degree of slope - 6degree uphill

Regards,

Shakee

Belt Speed & Conveyor Length

Posted on 16. Dec. 2012 - 08:27

I do agree with the long length be a justification for the higher speeds, that is, the longer cycle time defrays the carrying cover wear due to material loading. The longer length and the investment also easily justifies the special attention to the transfers required for the higher speed of operation including clean up belts that will transfer scrapings back to the transfer. However it is minimizing the high investment cost that drives the high speeds, thus narrower belts for the required rate. Indeed ample storage is typically required at both ends so that the long overland conveyor may run continuously 24/7 in spite of the discontinuities of the source operations. Indeed some long overland conveyor projects are not economically (CAPEX) viable at slower speeds.

Joe Dos Santos

Dos Santos International 531 Roselane St NW Suite 810 Marietta, GA 30060 USA Tel: 1 770 423 9895 Fax 1 866 473 2252 Email: jds@ dossantosintl.com Web Site: [url]www.dossantosintl.com[/url]

Belt Speed Vs. Length

Posted on 28. Dec. 2012 - 06:05

Yes, an arguement can be made for length and speed. Longer lengths may allow for higher speed due to the influence of belt wear and number of cycles through the tail loading station. In most instances, belt wear is highly attributed to ore turbulence at the loading station. As the belt length increases, belt wear will drop as noted. In most cases, the speed should be of a reasonable rate depending on the belt transport rate. You note 3.4 m/s. This is a very modest rate and applicable for in-plant systems less than 500 m in length. Transfer chute design becomes imperative to get right to control the wear factor.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Belt Speed Vs. Length

Posted on 28. Dec. 2012 - 12:14

Dear Experts,

In one of the system for which we are working has a 27m conveyor of 1800mm Belt width running at 4.5m/s carrying -50mm coal at the rate of 4000TPH. Conveyor feeding the small conveyor is 260m long and conveyor receiving feed from this small conveyor is 240m long.

What precautions needs to be taken in this?

Regards,

shakee

Question Not Clear

Posted on 29. Dec. 2012 - 09:21

You identify 3 lengths 27 m, 260 m and 240 m. What is the relevance?

Are you asking that they will not synchronously stop together without brake control, or special inertia enhancements, and that the small 27 m length belt loading station might plug?

Yes, the loading station on the 27 m conveyor might plug or it will become overloaded from the stopping action and cause spillage after the restart.

Your information is not sufficient to say so. Most of us will not do the math gratus to prove this point.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450