Bending Moment in Pulley Locking Element

gpienaar
(not verified)
Posted in: , on 2. Dec. 2008 - 13:59

Calculation of the Rotational Bending Moment in Pulley Locking Element

Our site has had a few non-drive pulley locking element failures on conveyor belts that have had their working tensions increased as a result of past upgrades that were undertaken to increase production rates. As such I am currently trying to determine the rotational bending moments that these locking elements are subjected to as the failures appear to be as a result of disengagement. I was wondering if anyone could advise as to what method is used to determine the proportion of the rotational bending moment that the locking element is subjected to.

Using basic first principles that assume that the locking element is subjected to the total shaft bending moment at the hub, a couple of the failures can be explained. However I believe that I may be being too conservative with this approach.

I have looked into the formula presented by Lloyd at beltcon 1 but this paper does not indicate as to how the a and b values are selected. I've also tried locating the thesis written by Schmoltzi (1974) but am not sure as to where a copy may be obtained.

If anyone could provide some direction on this matter it would be greatly appreciated.

Re: Bending Moment In Pulley Locking Element

Posted on 2. Dec. 2008 - 01:26

Stick to basic principles; the BM at point on the shaft is the BM at that point regardless of the local stiffnesses of the components. Bending moments are rotational by definition?

Lyle Brown
(not verified)

Re: Bending Moment In Pulley Locking Element

Posted on 2. Dec. 2008 - 09:21

Client specifications sometimes say to assume full BM is through shaft / locking element. Some designers allow for the shell to contribute.

Have you considered sending the new tensions to the existing pulley supplier and have them check?

Regards,

Lyle

gpienaar
(not verified)

Re: Bending Moment In Pulley Locking Element

Posted on 2. Dec. 2008 - 10:34

Thanks for the feedback.

With the assumption of 100% full bending moment the new tensions mean that some of these locking elements are underated. Where my concern is, I ran a check of the bending moment on some pulleys that have never failed which the calculations indicated that the bending moment is in excess of the locking element capacity. However, these pulleys all have considerably larger end plate thickness and shell thickness. Hence the query regarding how hub thickness affects bending moment.

The pulley supplier also does the refurbishment of the pulleys. Hence I was looking for a method of determining locking element loading independent of the supplier as a cross-check.

gpienaar
(not verified)

Re: Bending Moment In Pulley Locking Element

Posted on 7. Dec. 2008 - 04:22

Lyle,

Thanks for the reference to Beltcon paper 210. It contained the informaiton I was after. I can't believe I missed it when I scanned it before placing the original post.

Thanks again,

Greg