Dust emissions at coal / ore stockyards

Posted in: , on 31. Mar. 2006 - 14:35

Dear everyone,

Presently I am studying the possibilities to reduce dust generation at coal and iron ore stockyards. The yard length is about 600 m (3 x 200) and the yard width about 50m. Unfortunately the stockyard is on a hill and a residential area is not far away.

Are their any other possibilities besides the traditional ways of

water spraying, irrigation or dust fogging to reduce dust emission.

Would it be possible to operate these big yards indoors?

With which methods can the dust emission be measured?

Thanks a lot in advance for your input

Ralf Schwarz

Dust Etc.

Posted on 31. Mar. 2006 - 04:09

It all depends on how much money you have, or the potential for same.

The big problem with coal and iron ore is pollution of the ground water from the stock pile and pile land slides if the angle of repose is compromised by excessive piling or unstructured piling by poorly designed stock piles.

The type of stacing and reclaim equipment do you have is also the biggest factor considering all factors in total simply because this is where all the fugitive dust starts and ends.

If your stock yard does not have a concrete floor

it adds addional problems relating to product quality and contamination of coal and iron ore let alone contaminating your neighbors ground water source no matter how deep it is, etc.

IF you could e-mail me the size and design of the stock piles, stacking and reclaim equipment etc.

I would be able to tell you more.

lzaharis@lightlink.com

Inside storage is always possible, the problem wirh coal is its inherent ability to spontaneosly combust- the easiest fix is spraying both the coal and iron ore to with a heavy mineral oil mixture to stop fugitive dust before it starts.

Spraying at both the delivery and draw points will stop any and all dust and reduce or eliminate the possibility of combustion of coal dust by static discharge etc.

Your coal stock pile is the big worry as the possibility of fire will always exist from either lightning or spontaneos combustion. The risk of smoldering burning of coal is always there as well.

Dust Containment

Posted on 31. Mar. 2006 - 04:37

One proven method of containment is to enclose the entire area with one of our air supported structures. We were involved in a similar project at a coal mine in the eastern part of the US and the only acceptable option was the air structure.

It is important to note that not all fabric structure products are equal in structural design. Our company specilizes in large clear span enclosures which are designed for the true enviromental conditions. We would be interested in discussing this option with you if you are interested.

David Gilroy
(not verified)

Dust Control For Stockplie

Posted on 31. Mar. 2006 - 05:57

. We have a Wind Fence System specially designed for your described application. It provides for still air over the stockpile, preventing dust form leaving site from stacking reclaiming or shaping the pile. It provides other benefits as well, including the reduction of air infiltrating coal piles thus reducing the heat generation, and release and fragmentation of the coal (real important with PRB coal). This system is a one-time cost as opposed to spraying chemicals or water. When it comes to coal, adding water/chemical can have a negative effect, reducing BTU content and increasing the possibility of spontaneous combustion. When coal piles are rained on or are worked by machinery the chemical effect can be reduced. There also can be issues with using certain chemicals on conveyor belts. You need to consult with your belt supplier as to the belt rating required

Please contact us at dgilroy@qwest.net with more information about your stockpile. From there we can evaluate the effectiveness and cost for our solution.

David Gilroy

Air Cure

Posted on 31. Mar. 2006 - 07:16

Air Cure based in MN specializes in dust collection. Filter Systems, project integration, etc.

Projects include dust collection systems on car dumpers, coal yards, coal mining, fly ash and bulk handling applications.

Please let me know if you would like additional information.

www.aircure.com

Re: Dust Emissions At Coal / Ore Stockyards

Posted on 31. Mar. 2006 - 07:17

219-921-9893

Re: Dust Control To Stockpiles.

Posted on 31. Mar. 2006 - 09:19

Dear Sir,

We manufacture a product called Soil Sement that is environmentally safe and has many uses including the sealing of material stockpiles.

Soil Sement is diluted with water prior to application and sprayed to the surface. The water acts as a carrier to penetrate the surface. The water evaporates leaving the Soil Sement to cure and bind the surface dust particles for excellent dust and erosion control.

Soil Sement will have no adverse effects on subsequent handling operations and/or combustion.

Please view Soil Sement on our web - www.midwestind.com

Best regards

Barry Devo

International Business Manager

Project Technician

Midwest Industrial Supply, Inc.

Canton, Ohio USA

Tel (330) 456 3121

Fax (330) 456 3247

Dusty Product Storage

Posted on 3. Apr. 2006 - 06:32

We currently are building a project for a client with a similar problem.

Our client is constructing a 60,000 ton powder river basin coal storage dome. The dome 300' dia x 165' high contains a circular stacker reclaimer.

The project is to control the dust from PRBC.

Tom Hedrick, P.E.

Managing Engineer

Samuel
(not verified)

Fugitive Dust Control

Posted on 3. Apr. 2006 - 10:46

Dear Sir,

The most added value solution would be to enclose the stockyard. Temcor can provide you with an aluminum dome cover that would minimize your ownership cost. Please visit us at www.temcor.com for more information on our maintenance free light weight aluminum domes.

Regards,

Sam Saleh

Sales Manager

Author
(not verified)

Asati Structures

Posted on 5. Apr. 2006 - 06:42

ASATI DUST CONTAINMENT STRUCTURES

ASATI STRUCTURES ARE USED FOR ALL TYPES OF USE FROM ENCLOSING SPORTS FACILITIES TO CONTAINMENT OF BULK STORAGE PRODUCTS. WE COVER PROJECT SITES OF OVER 10 ACRES.

WE ENCLOSE A 300 WIDE X 700 LONG BY 100 FEET HIGH OVER COAL DISTRIBUTION CONVEYORS.

WE ENGINEER AND BUILD TO YOU EXACT NEEDS.

BULK STORAGE PRODUCTS SUCH AS COAL ENTERS INTO THE ASATI DOME FROM CONVEYORS AND DISTRIBUTED TO STOCK PILES IN THE ASATI DOME. CONTROLS DUST OVER THE ENTIRE EXTERIOR PROPERTY.

http://www.airbldg.com/WareHse.htm

DONATO FRAIOLI

ASATI/CEO

Attachments

asati_forum_2006 (JPG)

DONATO FRAIOLI
(not verified)

Asati Air Structures

Posted on 22. Jun. 2006 - 11:54

ASATI NOW IN CONTRACT AND CONSTRUCTION FOR PROVIDING A 4 ACRE 120 FEET HIGH CLEAR SPAN AIR SUPPORTED STRUCTURES TO CONTROL COAL DUST EMISSIONS DURING COAL AND BULK POWDER CONVEYOR STOCK PILING.

ASATI PIONEERED THE USE OF AIR STRUCTURES INTO THE INDUSTIRAL MARKET PLACE FOR THE PAST 45 YEARS AND CONTINUES TO ENGINEER THE FIRST OF IT'S KIND TYPE STRUCTURES. ASATI PROVIDES SOLUTIONS FOR THE DESIGN AND ENGINEERING STANDARDS FOR AIR STRUCTURES TO DOME OVER YOUR STORAGE STOCKYARDS.

ASATI AGAIN IS THE FIRST TO ENGINEER AIR STRUCTURES FOR THE COAL AND BULK POWDER STORAGE CONTAINMENT INDUSTRY.

"ASATI PROVIDES THE SOLUTION TO YOUR BULK STORAGE PROBLEMS"

ASATI HAS PROVIDED OVER 1000 STRUCTURES TO COMPANIES IN THE ENVIROMENTAL, CONTRUCTION AND INDUSTRIAL MARKET PLACES.

ASATI STRUCTURES ARE ENGINEERED FOR EXTREME ENVIROMENTS. ASATI STRUCTURES INSTALLED IN ALASKA AND IN RUSSIA FOR LOW TEMP. @ -67F AND INTO THE UNITED ARIB EMERITS HIGH TEMP. @ +120F .

ASATI PROVIDES CLEAR SPAN STRUCTURES TO COVER YOUR EXACT SITE DIMENSIONS WITHOUT LIMITATIONS TO WIDTH X LENGHT X HEIGHT.

IN MOST CASES SOLD UNDER $9.00/SQ. FOOT (DEPENDING ON SIZE), THE LARGER THE STRUCTURE THE LOWER THE PRICE PER SQUARE FOOT.

Re: Dust Emissions At Coal / Ore Stockyards

Posted on 28. Mar. 2008 - 09:55

This problem can easily be solved by spraying the stockpiles with Dust Stop (www.cypherltd.com) which will form a flexible film over your entire pile and prevent any dust or hazardous situation from occuring. Dust Stop is in use in mines and works very effectively.

Norm Burns

Ph: +204 489-1214

E-mail: aquarian@mts.net

Web Site: www.cypherltd.com

Norm Burns

Re: Dust Emissions At Coal / Ore Stockyards

Posted on 19. Feb. 2009 - 12:27

Hello,

storing coal in a silo could also be an option - especially in residential areas with high land values. Some of our company's customers have chosen this option to reduce dust emissions and save space.

David Sasko