Troughed Discharge Pulley in Conveyors

rekhawar
(not verified)
Posted in: , on 9. Oct. 2004 - 21:48

Dear all,

Has anybody tried with Drive/Discharge Pulley having the same trough as the carrying idlers? I can understand that there may be problem for transferring belt tension & Grip.

If feasible, this will help us in increasing the volumetric capacity of belt, Center discharge from pulley, lesser hood/chute dimension, better flow of material in chutes etc.

Designers may have real problem for applying this suggestion.

Regards

Modified Head Pulley

Posted on 10. Oct. 2004 - 03:58

I would not pursue it as it will only cause you problems due to bearing failure etc. and belt problems.

Re: Troughed Discharge Pulley In Conveyors

Posted on 10. Oct. 2004 - 06:29

Dear Shri Rekhawar,

Pulley of concave periphery will result into varying values of peripheral speed at various radii; but the belt can move only at one speed. So, such arrangement will result in immediate wear of the belt and also pulley and is not workable.

Regards,

Ishwar G Mulani.

Author of Book : Engineering Science and Application Design for Belt Conveyors.

Advisor / Consultant for Bulk Material Handling System & Issues.

Email : parimul@pn2.vsnl.net.in

Tel.: 0091 (0)20 25882916

rekhawar
(not verified)

Troughed Discharge Pulley In Conveyors

Posted on 10. Oct. 2004 - 10:27

Dear Mr. Mulani,

I agree to your point, but this is applicable only when the Discharge Pulley is also the Drive Pulley of the conveyor.

For all other cases, this may be feasible, if there is only one concern i.e. what you have indicated.

Regards

Re: Troughed Discharge Pulley In Conveyors

Posted on 11. Oct. 2004 - 08:42

Mr. Mulani is correct. You cannot do so on any pulley. DO the math.

LKN

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Troughed Discharge Pulley In Conveyors

Posted on 11. Oct. 2004 - 09:12

Mr Mulani and "snordell" are both correct. I once inherited a machine with concave pulleys. It didn't look right and a couple of minutes of maths proved it wasn't!!

rekhawar
(not verified)

Troughed Discharge Pulley In Conveyors

Posted on 19. Oct. 2004 - 12:33

Dear all,

After giving due consideration to your point that a troughed pulley will have variable speed at various radius and the belt can not sustain different speed across the width.

I still bank on the advantages those can be drawn.

I started with a pulley construction, which is flat in the middle portion and straight slat on sides. Exactly resembling the cross section of Troughing Idlers. I never meant a concave pulley.

Now, if we fix the middle portion with shaft as usual by hub & key. the slanted sides will be mounted on bearings, so that they can rotate at different speeds than the middle portion.

Again, I am looking for Discharge pulley to modify, not the Drive Pulley.

Everything starts with idea. we build up the practical solution on ideas only.

Please let me have your observations.

Peter Brown
(not verified)

Re: Troughed Discharge Pulley In Conveyors

Posted on 19. Oct. 2004 - 01:20

But differential belt speed will still be a problem outboard of the centre portion of the pulley where the slatted pulley will effectively be part of a cone. You would need a multiplicity of narrow sections to overcome this.

Also, what are the implications for belt tracking with such an arrangement?